Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced.The results obtained can be further improved by production size machine.Compact & portable design allows mobility for testing at a convenient place.

Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

We can provide tooling for tableting machines like Cadmach, Manesty, Killian, Korsch , Sejong, Ronchi etc.

We design & produce any size and shape of tablet tooling for any of above machine.

ADVANCE TABLET TOOLINGUse of latest software IDEAS/CAD system coupled with the our expert design engineers, allows both simple and complex designs to be rapidly developed and processed ensuring complete repeatability and accuracy.

REPORTSFully documented inspection reports are produced at all steps of manufacturing of the Tools, which confirm that your order has been inspected and is in accordance with the contract conditions.

Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw. Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.

FEATURES

• Noiseless & Maintenance free unit.
• Electric power requirement less then other machines of the kind.
• Height adjustment facility provided with the unit to suit with any Rotary Tableting Machine.
• All contact parts made of stainless steel and components can be easily washed and/or sterilized.
• Tablet conveying route is so geometrically designed for imingement of tablets on their burrs, which can break easily.
• Efficient De-Burring & De-Dusting and full suction output is concentrated on De-Dusting zone for flushing out powder.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

Cemach Limited specializes in the manufacture of Pharmaceutical Tablet Compression Machine, also popularly known as Tablet Press. Cemach Limited is one of the largest manufacturer and exporter of Tablet Press Tooling Machine Series of cams, punches and rollers makes up Tablet Compression Machine, sometimes mechanical devices are added for filling and ejecting Tablets. All the spares are precisely crafted and made from high quality materials which are corrosion free and robust. Cemach Limited is also expert in manufacturing containers which are important for precise weight control. Whether you want to produce vitamin Tablets or Ayurvedic Tablets, or cosmetic products, whether you need a single station tablet press , single-station double station, high speed tablet press, manually operated Tablet press, or a heavy-duty, high-output, automated Tablet press, You can buy tablet press according to your need from our dynamic range of Pharmaceutical Tablet Press.

Sturdy and durable.Easy to operate clean maintain.Noise level minimum.Large output.Continuous oscillating stirrers drive.Simple screen holding and tensioning device.Screen Available in different size durable cost effective.

GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. No exposed painted surface on top of the machine. Motor rails, screw and guide rods are chrome plated.Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.Fixed beaters assembly is provided as a standard supply which increase the output by 10% to 30% reduce noise level and also ease to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and chrome plated. Beaters are fitted on a splined shaft.Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.

FEATURES

MACHINE CONSTRUCTION

Compact DesignThe powder circulating bend fitted to the feed frame keeps the powder spilling to an absolute minimum. This is noteworthy since the machine is capable of compressing approximately 50, 400 tablet per hour.

Drive ConfigurationThe turret is driven by a precise phosphorus-bronze worm Fitted to a bearing mounted worm shaft which is driven by A V belt and variable speed pulley mounted on the Motor shaft.

Cam Track DesignThe Machine incorporates the latest cam track design having smooth cam angles. Smooth cam angles improve punch Travel / which in turn / facilitate tablet ejection and reduce punch head wear extended through lubrication of the cam tracks.

CleanabilityThe tableting zone has been designed as per the stringent cGMP norms. The main features of the tableting zone include;

• Paint-free tableting area
• Easy and thorough cleaning possible since most fittings are detachable
• Dust traps reduced to a bare minimum
• Overall cross contamination and cleaning time greatly reduced

Maintenance
Major controls and the one-shot lubrication system are easily accessed through the hinged front and rear panels. Since there are no moving parts in this area these are not interlocked, therefore adjustments can be carried out safely while the machine is in operation.

Lubrication
All major lubrication points are served by the one-shot lubrication system. Oil cups are provided wherever continuous lubrication is required.

Overload and Pressure ReleaseEffectively, the safety valve of the machine, this is fitted to the lower pressure roll. The overload pressure release should always be set to relieve the pressure with minimum effort consistent with the diameter and hardness of the tablets being made. Adjustments are easily made from the lower cabinet. Serious damage to both the machine and the punches can be prevented through proper use and maintenance of this system.

Motor OverloadAny appreciable motor overload that may occur due to tight punches etc. is indicated on an ammeter fitted to the control panel. The average amperage in normal running (tableting) condition is to be noted. Any increase in this average should be immediately investigated.

Sturdy and durable.Easy to operate clean maintain.Noise level minimum.Large output.Continuous oscillating stirrers drive.Simple screen holding and tensioning device.

SALIENT FEATURES:

• GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. No exposed painted surface on top of the machine. Motor rails, screw and guide rods are chrome plated.

• Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.

• Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.
• Fixed beaters assembly is provided as a standard supply which increase the output by 10% to 30% reduce noise level and also ease to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)
• Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and chrome plated. Beaters are fitted on a splined shaft.
• Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.
• Castors provided for mobility and breaks can be applied for fixing machine at one place.
• Beaters assembly is dynamically balanced which reduce vibration and noise level and increases bearings life.

• Machine is available in plain & water-jacketed models. Flame proof electricals can be provided on demand at extra cost.

Specially designed to suit in line De-Dusting needs, Multi Layer De-dusting with long route, automatic turning of tablets, High Efficiency to wipe out burrs and dust from the tablets, Compatible with any Tablet Press Machine and Metal Detector, De-dusting through Vibration, Compressed Air and Dust Extractor, De-dusting of tablets, cleaning of tablets through compressed air and movement of tablets to upward direction at the same time.

SALIENT FEATURES

• Provided with stainless steel 304 contact parts.
• Blower fan is dynamically balanced and the unit is with castor wheels.
• Minimizes mechanical strain, excessive wear of tableting machine resulting in minimum machine breakdown and punch wears.
• All inlet manifolds and dust collection tray are of Stainless Steel.
• Four inlet manifolds facilitate to connect press machine, and two De-Dusting units.
• Castor wheel provided for ease in mobility.

The horizontal drive which is completely maintenance free, has 1HP (0.5KW), three phase AC motor. The motor rpm can be controlled with AC variable drive to adjust the speed steplessly from 0 to 410 rpm. The process time is auto controlled through timer relays.The various attachments can be quickly attached & interchanged to the main drive unit. A separate power supply socket is also provided for the attachments requiring heating.

CEMACH Elevating type De-burring & De-dusting Machine has three main function: De-dusting of tablets, cleaning of tablets through compressed air and movement of tablets upward. The machine can be equipped with Tablet Press, not only for fine De-dusting of tablets, but also for upward movement of the tablets with auto removing dust.

FEATURES

• This works on the principle of vibration, which causes elevating type movement of the Tablets.
• All Contact Parts are made of highly mirror polished S.S.316.
• All seals in powder contact are supplied in food grade nontoxic white rubber or white silicon rubber.
• The stand is made from stainless steel whose height is adjustable for charging height (discharge from tableting machine) from 700 to 850 mm.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced.The results obtained can be further improved by production size machine.Compact & portable design allows mobility for testing at a convenient place.

Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

We can provide tooling for tableting machines like Cadmach, Manesty, Killian, Korsch , Sejong, Ronchi etc.

We design & produce any size and shape of tablet tooling for any of above machine.

ADVANCE TABLET TOOLINGUse of latest software IDEAS/CAD system coupled with the our expert design engineers, allows both simple and complex designs to be rapidly developed and processed ensuring complete repeatability and accuracy.

REPORTSFully documented inspection reports are produced at all steps of manufacturing of the Tools, which confirm that your order has been inspected and is in accordance with the contract conditions.

Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw. Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.

FEATURES

• Noiseless & Maintenance free unit.
• Electric power requirement less then other machines of the kind.
• Height adjustment facility provided with the unit to suit with any Rotary Tableting Machine.
• All contact parts made of stainless steel and components can be easily washed and/or sterilized.
• Tablet conveying route is so geometrically designed for imingement of tablets on their burrs, which can break easily.
• Efficient De-Burring & De-Dusting and full suction output is concentrated on De-Dusting zone for flushing out powder.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers. and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

Cemach Limited specializes in the manufacture of Pharmaceutical Tablet Compression Machine, also popularly known as Tablet Press. Cemach Limited is one of the largest manufacturer and exporter of Tablet Press Tooling Machine Series of cams, punches and rollers makes up Tablet Compression Machine, sometimes mechanical devices are added for filling and ejecting Tablets. All the spares are precisely crafted and made from high quality materials which are corrosion free and robust. Cemach Limited is also expert in manufacturing containers which are important for precise weight control. Whether you want to produce vitamin Tablets or Ayurvedic Tablets, or cosmetic products, whether you need a single station tablet press , single-station double station, high speed tablet press, manually operated Tablet press, or a heavy-duty, high-output, automated Tablet press, You can buy tablet press according to your need from our dynamic range of Pharmaceutical Tablet Press.

Sturdy and durable.Easy to operate clean maintain.Noise level minimum.Large output.Continuous oscillating stirrers drive.Simple screen holding and tensioning device.Screen Available in different size durable cost effective.

GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. No exposed painted surface on top of the machine. Motor rails, screw and guide rods are chrome plated.Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.Fixed beaters assembly is provided as a standard supply which increase the output by 10% to 30% reduce noise level and also ease to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and chrome plated. Beaters are fitted on a splined shaft.Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.

FEATURES

MACHINE CONSTRUCTION

Compact DesignThe powder circulating bend fitted to the feed frame keeps the powder spilling to an absolute minimum. This is noteworthy since the machine is capable of compressing approximately 50, 400 tablet per hour.

Drive ConfigurationThe turret is driven by a precise phosphorus-bronze worm Fitted to a bearing mounted worm shaft which is driven by A V belt and variable speed pulley mounted on the Motor shaft.

Cam Track DesignThe Machine incorporates the latest cam track design having smooth cam angles. Smooth cam angles improve punch Travel / which in turn / facilitate tablet ejection and reduce punch head wear extended through lubrication of the cam tracks.

CleanabilityThe tableting zone has been designed as per the stringent cGMP norms. The main features of the tableting zone include;

• Paint-free tableting area
• Easy and thorough cleaning possible since most fittings are detachable
• Dust traps reduced to a bare minimum
• Overall cross contamination and cleaning time greatly reduced

Maintenance
Major controls and the one-shot lubrication system are easily accessed through the hinged front and rear panels. Since there are no moving parts in this area these are not interlocked, therefore adjustments can be carried out safely while the machine is in operation.

Lubrication
All major lubrication points are served by the one-shot lubrication system. Oil cups are provided wherever continuous lubrication is required.

Overload and Pressure ReleaseEffectively, the safety valve of the machine, this is fitted to the lower pressure roll. The overload pressure release should always be set to relieve the pressure with minimum effort consistent with the diameter and hardness of the tablets being made. Adjustments are easily made from the lower cabinet. Serious damage to both the machine and the punches can be prevented through proper use and maintenance of this system.

Motor OverloadAny appreciable motor overload that may occur due to tight punches etc. is indicated on an ammeter fitted to the control panel. The average amperage in normal running (tableting) condition is to be noted. Any increase in this average should be immediately investigated.

Sturdy and durable.Easy to operate clean maintain.Noise level minimum.Large output.Continuous oscillating stirrers drive.Simple screen holding and tensioning device.

SALIENT FEATURES:

• GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. No exposed painted surface on top of the machine. Motor rails, screw and guide rods are chrome plated.

• Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.

• Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.
• Fixed beaters assembly is provided as a standard supply which increase the output by 10% to 30% reduce noise level and also ease to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)
• Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and chrome plated. Beaters are fitted on a splined shaft.
• Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.
• Castors provided for mobility and breaks can be applied for fixing machine at one place.
• Beaters assembly is dynamically balanced which reduce vibration and noise level and increases bearings life.

• Machine is available in plain & water-jacketed models. Flame proof electricals can be provided on demand at extra cost.

Specially designed to suit in line De-Dusting needs, Multi Layer De-dusting with long route, automatic turning of tablets, High Efficiency to wipe out burrs and dust from the tablets, Compatible with any Tablet Press Machine and Metal Detector, De-dusting through Vibration, Compressed Air and Dust Extractor, De-dusting of tablets, cleaning of tablets through compressed air and movement of tablets to upward direction at the same time.

SALIENT FEATURES

• Provided with stainless steel 304 contact parts.
• Blower fan is dynamically balanced and the unit is with castor wheels.
• Minimizes mechanical strain, excessive wear of tableting machine resulting in minimum machine breakdown and punch wears.
• All inlet manifolds and dust collection tray are of Stainless Steel.
• Four inlet manifolds facilitate to connect press machine, and two De-Dusting units.
• Castor wheel provided for ease in mobility.

The horizontal drive which is completely maintenance free, has 1HP (0.5KW), three phase AC motor. The motor rpm can be controlled with AC variable drive to adjust the speed steplessly from 0 to 410 rpm. The process time is auto controlled through timer relays.The various attachments can be quickly attached & interchanged to the main drive unit. A separate power supply socket is also provided for the attachments requiring heating.

CEMACH Elevating type De-burring & De-dusting Machine has three main function: De-dusting of tablets, cleaning of tablets through compressed air and movement of tablets upward. The machine can be equipped with Tablet Press, not only for fine De-dusting of tablets, but also for upward movement of the tablets with auto removing dust.

FEATURES

• This works on the principle of vibration, which causes elevating type movement of the Tablets.
• All Contact Parts are made of highly mirror polished S.S.316.
• All seals in powder contact are supplied in food grade nontoxic white rubber or white silicon rubber.
• The stand is made from stainless steel whose height is adjustable for charging height (discharge from tableting machine) from 700 to 850 mm.