Bullows Paint Equipment Private Limited

Talawade, Pune, Maharashtra

Our Side Draught Booth is designed, paying utmost focus on quality and technicalities to achieve the best out of best results. It has ability to meet various requirements of clients in the most satisfactory manner, providing assured results.

Our Bottom Draught Booth is designed, paying utmost focus on quality and technicalities to achieve the best out of best results. It has ability to meet various requirements of clients in the most satisfactory manner, providing assured results.

The L20 Air motor is an economical pneumatic motor which has been introduced to provide efficiently and effectively continuous agitation. Bullows L-20 Air Motor is a Reciprocating Type Air Motor which has 10-12 range of rpm and imparts 180 oscillatory movement to the paddles in paint tank.
Remarkable feature of L-20 Air Motor is that the agitation is greatest at the centre of bottom of the Tank, a point which, in orthodox design, is completely stagnant. The L-20 Air Motor exerts a torque of 400 in./lb when connected to any air line at 80 lb./sq.in. which is sufficient to break out paddles, which have stood for several days in a container of heavy filler.
The only maintenance required is that one cover is removed and the gear chamber recharged with grease every six month.   

Features:

• Pneumatically operated
• Long life and durability
• Provides continuous agitation
• Easy mounting
• Unique 180° oscillation

Bullows has huge experience in manufacturing & installation of cost-effective Pre-treatment Plants in many industrial segments.
A thorough material Pre-treatment is the fundamental prerequisite of any high quality coating. Wet or Dry pre-treatment, depends on the material to be coated. Integrated Automation & Robotics provides solutions for degreasing, phosphating, grinding, shot blasting or ionizing on the turnkey basis with requisite Material Handling and Automation.
Integrated Automation & Robotics is the leading provider & specializes in manufacturing and exporting of Automatic Pre-treatment Plants, which are admired by clients for their robust construction and automatic smooth functioning. These Pre treatment plants are fully programmed according to the process requirements of the client. Pre-treatment Plants are used for surface preparation for painting, powder coating, ED coating etc. (This includes Cleaning and phosphating, Cromatising etc)

SpecificationsUsed to condition the surface enabling desired adherence of paint on product.Suitable for ferrous & non-ferrous components processing.   Following are the two kinds of Pre-treatment plants :    • Dip Pre-treatment with transporter based.    • Spray Pre-treatment with conveyor, EMS or Monorail. 
Benefits

• Consistent quality of coatings to meet specification requirements like SPRAY Life.
• Significant improvements in paint and powder coating performance.
• Improved corrosion resistance under the organic coating surface
• Provide increased adhesion & improved flexibility
• Adhesive bonding & laminating is made possible by specific pretreatment
•     • Increases SCRATCH and IMPACT resistance.
• Wear resistance & anti-galling properties for critical moving parts
• Improvement in corrosion resistance of metal parts by providing a base for waxes and rust
• preventing oils
• Heavy Phosphate coatings make it possible to draw & form metals by the production of high
• levels of surface lubrication
• MIP Coating increases the lubrication properties of the surfaces.

We are a leading name in manufacturing dry type spray paint booth for diverse applications. These comply with stringent environmental protection norms across the country with operator safety. features : it complies with factories act - adequate ventilation where spray painting is carried out. prevents pollution - air exhausted from paint shop to be clean of paint as much as possible. operator safety - to ensure disposal of solvent vapors and over-spray deposits. This also avoids the fire risks. achievement quality work - booth with fresh air inlet supply would ensure dust free quality of painting. operator comfort and health - adequate air flow at breathing level of operator to ensure operator comfort, health and work efficiency. application area: automotive & its ancillaries general engineering heavy earth moving equipment industry white good products power equipments aviation, marine components defense etc.

Bullows is pioneer in manufacturing, supplying & commissioning of Wet Type/Dry Type Paint Booths in Std as well as Customized sizes from Small to large sizes of Paint Booths. We have large customer base for Paint Booth in PAN India location from various Industrial categories where we have supplied Pain Booths for numerous range of Product categories.   

What is Paint Booth ?An enclosed or semi enclosed area used for spray painting of component may be equipped with a source fresh air to keep the atmosphere dust-free, a waterfall backdrop to trap over spray, and an exhaust system to vent the fumes of the evaporating solvents.

Why Paint booth Required ?

1. To provide clean air at the Operators breathing level.
2. To collect overspray & to exhaust clean air.
3. To treat the overspray in such a way that it can later be disposed of outside the building without nuisance or hazard.
4. To reduce fire risk to minimum in spray shop.

Working Principal of a Paint Booth:The over sprayed paint is dragged towards the water flowing continuously. The turbulence is created below the screen & sludge is formed. The water and the sludge are separated in the filter at the bottom tank. The clean water is pumped again to the top tank and flows over the screen.

The paint is sucked by the blower through the baffles wherein the paint particles are separated. The baffles are very effective in separation and can be removed, cleaned easily. Only clean air with thinner is left to atmosphere. It has more efficiency as compared to the dry booth. The sound level is as per industrial norms.


Benefits of a spray booth?A well-designed and maintained spray booth provides important advantages:

• It separates the spraying operation from other shop activities, making the spraying, as well as the other operations, cleaner and safer.
• It reduces fire and health hazards by containing the overspray.
• It provides an area that contains residue, making it easier to keep clean. It also keeps both the operator and the object being sprayed cleaner.
• In a booth equipped with adequate and approved lighting, it provides better control of the finish quality.

Bullows is engaged in manufacturing & suppling of Paint Curing oven ssince its inception in 1963 in all Three types of Curing Ovens; I.e, Electric fired Oven, Gas fired Oven and Diesel fire Oven. Bullows covers paint curing ovens from metal bodies to plastic bodies , small handles to large engines. Bullows is also specialized in manufacturing of Conveyorised paint dying ovens where the constant temperature has to match with the speed of conveyor vs time.
Paint Drying Ovens, also referred to as Dryers or Paint Curing Ovens or Paint Baking Oven removes the moisture from water-based coatings and adhesives. Paint Drying Ovens are also removes water from the surface or interior of products with the help of thermostatic controls in case of electrical heating and temperature controllers operating solenoid valves in case of steam, gas and oil heating.
An Industrial Paint Curing Oven cures dries the paint through the heated air that is re circulated in the Oven. This is generally done by having a heating chamber where air is heated and the heated air is circulated inside the Paint Curing Oven chambers by means of fans.

Why Industrial Paint Curing Oven required?The provision of a Industrial Paint Curing Oven in a production shop area ensures:

• speeding up of the paint drying operation
• Improved quality of product
• Increase in the durability of the product
• Economizing the cost of painting the product and lastly
• Dust free product.

Criteria of selection of Type Industrial Paint Curing Oven:The type of an Industrial Paint Curing Oven is determined by many factors, such as-

• Total heating capacity
• Shape of the object to be dried in the Paint Drying Oven
• Type and thickness of insulation required in the Paint Drying Oven
• Adequate exhaust arrangement for removing the solvent fumes of Paint Drying Oven
• Proper arrangement for location of burners and heaters in the Paint Drying Oven to ensure uniform heating.

The arrangement of burners or heaters in a Paint Drying Oven should ensure the provision of uniform heating across the cross section and the length of the Paint Drying Oven.
Paint Drying Ovens are generally constructed out of mild steel sheets with strengthening members and supports the outside wall of Paint Drying Oven and aluminum sheets on the inside wall of Paint Drying Oven, with an adequate thickness of insulation in between.
During regular operation of Paint Drying Oven, the temperature inside the Paint Drying Oven is automatically maintained at a pre-determined level with the help of thermostatic controls in case of electrical heating and in the case of steam, gas and oil heating by temperature controllers operating solenoid valves.
Improved quality and durability of paint finish can be achieved by providing proper facilities for staving the painted components. This requires a Paint Drying Oven of the right type, size and having the correct staving temperature. In many cases, an improvement in the finish and economics in paint costs can be achieved for users of air drying paints, by adding staving facilities in a Paint Drying Oven and changing over to enamel paints

Our domain expertise has enabled us to offer an excellent collection of Conveyorised Painting Paint Shop.We support our customer from Concept designing of Paintsshop till its commissioning.
If you provide us your requirement with Size and weight of the components with desired production rates and final specification of the finished product we shall design a most appropriate and cost effective plant on turnkey basis.
We manufacture Paintshop by using premium quality material with advanced technology under each quality parameters for ensuring their compliance with the defined industry norms.
In addition to this, our esteemed clients can avail Turnkey Paintshops from us in various customized options.

Feed & Flush Paint Feeding System is a trolley mounted system which contains two separate tanks one for Paint & another for Solvent easy to move anywhere in the Shop floor. The system is operated by a three way valve from where the operator can run Paint line or solvent line as & when required.
Feed & Flush system enhances your painting application performance as the system saves your paint & time. Due to separate solvent line availability, the operator can flush the system with solvent directly after the painting work done which is helpful in quick color change and saves Operator’s time a lot.
Bullows 22+9 Feed & Flush System contains one Paint tank of 22 ltr. capacity & another 9 ltr. tank for Solvent available in MS & SS with manual agitator and pneumatic agitator (optional).  

Special features:

• Maintain your paint viscosity.
• Minimum charge over for colour change.
• Reduce consumption of solvent/flushing agent.
• Measurable saving on paint & solvent.
• User friendly system & no fatigue for line flushing.

Under the strict vigilance of our adroit professionals, we are providing an innovative collection of Multicolour Paint Kitchen System. It comes with Pneumatic agitator for different capacity paint tanks, the offered kitchen system is designed at our premises by using quality tested material in adherence with quality norms. This kitchen system is stringently tested on numerous defined parameters so as to dispatch a flawless range.

Special Features

• Precisely engineered.

• Smooth functioning

• Excellent capacity

 Application Area

• Automobile Industry
• Defence
• Drums & Barrel
• General Engineering
• Leather Industry
• Metal
• Heavy Engineering
• Ceramic Industry
• Wood / Plastic

To perform any painting process, Paint Hose & Air Hose are one of necessary paintshop element which are required for paint & air supply from Paint tank to Spray gun. These hoses can be used from a length of 3 mtr to 15 mtr as per distance permit.
Bullows Paint hose is available in black color & Air hose in red color which are of higher quality and durability. These hoses are available in standard size w.r. t dimension in order to meet industry requirement.    
Our hoses are manufactured with top grade material which are stringently tested as per the set industry standards to ensure its quality.

Features:

• Flexible & durable
• Rust resistance
• Precisely designed

We manufacture range of industrial oven whose main aim to make efficient utilization of heating fuel & reducing per piece production cost. Heating sources can be electric, gas & diesel version with direct & indirect fire options equipped with all best available safety features. Constructed in batch type OR conveyerised type with minimum heat loss care to suit specific requirements.

Bullows Paint arrestance filters with high paint mist holding capacity are used specially for arresting and holding paint mist at the exhaust in automobile paint booths to meet mandatory pollution control board requirements.
Routine maintenance on your spray booth filtration system is not a complicated process and shouldn't result in much downtime. Routine maintenance of spray booth gives lasting benefits and prevents further constraints which may happen in filtration system.

We are among the trusted organizations engaged in manufacturing & supplying a quality range of Metal Hose Connectors. These Connectors are ready to use & can be easily fitted with the Hoses for further operation. These connectors are manufactured under the supervision of experienced professionals, who strictly follow the established norms and standards of the industry. Along with this, our professionals employ advanced machines and quality tested material to manufacture these connectors.

Paint/Fluid regulator meant to control pressure of the downstream fluid, allowing operators to accurately control the pressure to guns, applicators and dispense valves. This ensures the process is stable and maintains the optimal conditions needed for a smooth paint finish, consistent extrusion or steady flow.
Bullows Paint regulators are designed with wear resistant materials for long life. With decades of experience and continuous improvement, Bullows has manufactured one of the most reliable, high performance Paintregulator in the industry.

Special Features

• Available with mechanical control or pneumatic control
• Suitable for fluids with low and high viscosities
• Application-oriented pressure ranges
• Easy installation
• Compact size
• Designed for fine adjustment and simple maintenance

HVLP Spray Gun works on the principal of (High Volume of Paint & Low Air Pressure). Due to its working principal, HVLP Spray gun has advantage over Conventional spray gun w.r.t lesser over spray of fluid & paint saving.

The Spray gun is made of forged Aluminium body which gives it high strength for longer durability and available in SS Tip & Needle set in variant combination of nozzle set ups to serve various viscosity of paints.

The HVLP Spray gun is widely used where the fluid or paint is costly due to its paint saving feature. An additional ACV (Air control Valve) is provided in Trio HVLP Spray gun at the rear of the gun in order to control flow of Air directly from the gun which gives an ease of operation to the operator while painting work.  

 

Salient Features:

• Precision air and fluid adjustments
• Ergonomic gun handle provides a comfortable grip
• Air inlet - 1/4" BSP (M) & Fluid inlet - 3/8” BSP (M)
• Removable air cap & baffle extends gun body service life
• Air flow Controls at the bottom of gun body for ease of operation
• A choice of Air Cap with standard Tip & Needle combinations in SS 
• Even material distribution through the spray pattern for optimum coverage

 

 

Choose between pump-based or meter-based plural component systems, tay on ratio within predefined tolerance limits, down to 1% with the meter version Designed for multi-color, two component, in-booth applications Off-ratio material will not reach your product eliminating expensive re-work, Ability to program maintenance reminders.

‘Y’ Restrictor is a valve that restricts the flow of fluids in either direction. It is normally used to slow down the speeds of jacks, etc. It is also called as a flow restrictor. 

 

What is the purpose of a flow restrictor if used?

A flow restrictor, as the name suggests, restricts the flow of fluid. Flow restrictor maintains high pressure inside the fluid membrane by creating back pressure on the membrane and also controls the recovery ratio of the fluid system.

How does a restrictor valve work?

A flow restrictor is a two-port valve that reduces the flow as the valve stem is lowered and the plug pushed onto the valve seat. Maximum pressure drops against which the valve may close are also limited, particularly where system pressure may rise steeply as the pump operates at a lower flow rate.

 

Trio-make 60 ltr Pressure feed tank made of MS & SS-304 material (optional) highly accepted by customer in various industries due to its durability and easy operation.             

The tank contains an Air Regulator, Pressure Gauge, Safety Valve, Fluid cut off Ball Valve, Fluid Tube with Suction Strainer & as paint is a homogeneous mixture of various solid & liquid parts, to maintain its mixture uniformity a stirrer is provided (manual or auto) options available.

Where substantial quantities of any one material are used, it is recommended that Pressure Feed Containers should always be used instead of gravity cup which helps in considerable saving of time and paint as well as greater uniformity of finish. 

Trio Make HVLP Spray Gun works on the principal of (High Volume- Low Pressure). Due to its working principal, HVLP Spray gun has advantage over Conventional spray gun w.r.t lesser over spray of fluid & paint saving.
The Spray gun is made of forged Aluminium body which gives it high strength for longer durability and available in SS Tip & Needle set in combination of 0.5 mm, 1.1 mm, 1.4 mm, 1.8 mm, 2.0 mm & 2.5 mm nozzle set up to serve various viscosity of paints.
The HVLP Spray gun is widely used where the fluid or paint is costly due to its paint saving feature. An additional ACV (Air control Valve) is provided in Trio HVLP Spray gun at the rear of the gun in order to control flow of Air directly from the gun which gives an ease of operation to the operator while painting work.  

Special Features:

• Well Balanced and light weight gun
• Precision air and fluid adjustments
• Air Pressure control valve (optional)
• Air flow Controls at the rear gun body for ease of operation
• Removable air cap & baffle extends gun body service life
• A choice of Air Cap with standard Tip & Needle combinations in SS of 1.1, 1.4 & 1.8 mm sizes
• Air inlet - 1/4" BSP (M) & Fluid inlet - 3/8 BSP (M)

B-Gaurd is an alkaline formulation, liquid preparation, to be used as an additive for the water treatment in the spray booths. It is very effective where mixed paints are used. The effect of B-Gaurd on the over sprayed paint, make sure that the washing chambers, plates and pipe work of the spray booth require less frequent cleaning and the over sprayed paint will float in a conventional denatured non - sticky form for easy removal. 

Whenever you start a fresh bath make sure that you clean the booth and the sludge pit thoroughly. Fill the booth tank with fresh industrial water and start the circulation. B-Gaurd then added to the turbulent area of the reservoir at 1-2 litres per 1000 lts of water in the tank. This addition will give a pH of around 10. This pH will start dropping from the time the paint over spray is mixed with that.

To get the best performance of B-Gaurd the pH must be maintained between the range of 9-10. To maintain the pH, regular replenishment should be made. Its normally assumed that there will be a 40% overspray paint contamination in the booth water. The recommended doses are @ 3-5 % of spray viscosity paints consumption.

L) Diaphragm Pump:

In fluid transfer technology, we are the leading Supplier and Installer of Industrial Diaphragm Pump. We supply Air Operated Diaphragm Pump of Aluminium, Polypropylene and Stainless Steel Material of Construction from 10 mm ( 3/8” ) size to 50 mm ( 2” ) size.

 

Bullows AODD pumps are safe-efficient-reliable and any broken parts can be easily replaced with genuine spares. As a result, they are used in a wide range of industries to handle different materials such as chemicals, crude oil, mining, food, beverage, paints and many more. We supply these diaphragm pumps to customers at reasonable market price.

Salient Features:

• Easy to operate

• Intrinsically Safe

• Long Service life

• Ease of Maintenance

• Excellent functionality

• High Operational fluency

• Sturdy & Leak Free Design

Applications:Quick Release Couplings are widely used in any kind of distribution system such as water, steam, vacuum, air, oil etc. When such systems require frequent connection and disconnection, the use of such a connector is essential for any fluid or system that flows through a line. The disconnection of such lines generally involve considerable amount of fluid loss. You can find straight through, single shut off and double shut off couplings.
Bullows manufacture QRC with precise specifications to perfectly fit into any system. Designed to answer any kind of problems associated with chemical, pneumatic and hydraulic systems, these devices can connect hoses or delivery lines to permit a smooth flow of the liquid.

Advantages:The use of quick release couplings can ease and speed up the job, and save a lot of money as well. Its use is as easy as connecting an electrical equipment for operation. As a result, they increase the output of the system and reduce its downtime. These devices reduce the demand of labour in installing and operating such systems. They also eliminate the use of screws and valves in a hydraulic or pneumatic system. Owing to this, the systems making use of such devices save a lot on initial installation and maintenance involved in repairing and replacing the valves and screws. With its use, spillage of costly and dangerous liquids and others fluids can also be prevented. This contributes to a cleaner environment, making way for a safe working environment. This can also minimize and prevent the loss of hydraulic and other fluids that are quite expensive.

Features:

• Permits instantaneous detachment of paint hose without spillage.
• Essential for rapid color changes or to move from one spray station to another.
• Enables one gun to be used on multiple color system without need to flush hose each time.
• Simply flush out gun from solvent line when making a color change.

 

Rotary geared air motor is compact & cylindrical in shape which is easy to mount on paint tank used for paint steering application in order to avoid color variation and to maintain viscosity of paint. This Air motor imparts a 360º oscillation with high speed of 650 rpm suitable to rotate high viscous paint or liquid.
Our clients can avail from us a range of highly efficient premium quality Rotary Geared Air Motor which are precisely manufactured at our manufacturing unit using the finest grade raw material and with advanced technology as per quality standards.

Features:

• Sturdy design
• High Speed
• Compact in size
• Mounting flexibility
• Minimum maintenance

Anti Surge Bottles are used in the spray painting line in order to reduce the surge or fluctuation of the spray machine while the spray or painting application for the smooth and un-interrupted functioning of machine.