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Filling Line

We are leaders in the market for providing best range of Double Head Injectable Powder Filling with Rubber Stoppering Machine, Injectable Volumetric Liquid Vial Filling And Rubber Stoppering Machine and Injectable Volumetric Motion type Liquid Vial Filling

Double Head Injectable Powder Filling With Rubber Stoppering Machine

The Automatic Twin Head - Twin Track Injectable Powder Filling with Rubber Stoppering Machine Model DRYFILL-120i.Twin, is suitable for Round Vials with maximum speed of 120 and/or 250 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials.

The Machine is equipped with Single Head Single Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Single Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head or can be used for Single Head operation also with speed of 120 vials per minute.

SPECIAL/OPTIONAL* FEATURES :
  • No Vial - No Fill System
  • All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
  • Machine contstruction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
  • Hopper can be completely dismental for easy cleaning
  • Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
  • Tool Less change over for Powder Hopper and Well Agitator
  • Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System
  • Multiple dosing system with the help of change parts
  • Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
  • Various safety features including Clutch system for Vial Breackage
  • Machine Bottom with all over minimum clearance of 6 Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty Mounting system for Powder Wheel for Trouble Free long term opreation

Vial Diameter : 25mm to 38mm
Vial Height : 75mm Maximum
Rubber Stopper Diameter : 20mm
Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity : Below 28% Rh required on machine to be arrange by customer
Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power : 4.0 H.P.
Compressed Air : Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum : 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height : 815-940 mm
Speed : Max. 120 and/or 250 Vials per minute in Single Dose, Max. 60/120 Vials per minute in Double Dose, Max. 40/80 Vials per minutein Tripple Dose and Max. 30/60 Vials per minute in Four Dose system
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Injectable Volumetric Liquid Vial Filling And Rubber Stoppering Machine

  • Vial Diameter : 15mm to 50mm*
  • Vial Height : 75mm Maximum*
  • Rubber Stopper Diameter : 13mm and 20mm Dry or Wet Grey Butyl
  • Fill Range : 1ml to 50ml with help of Change Parts / Syringes
  • Accuracy : +/- 1% Depending on Fill Volume and type of Liquid
  • Electrical : 220 VAC Single Phase Power Supply (50 Hz)
  • Power : 3.0 H.P.
  • Speed : Max. 120 per minuite,
  • Syringe Fill Range: 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 50ml
  • Conveyor Height : 800-850 mm
  • Overall Dimensions : 3000 mm (L) x 850 mm (W) x 1400 mm (H)

The Automatic Four Head Volumetric Liquid Vial Filling with Rubber Stoppering Machine Model LIQFILL-100IR is suitable for Round Vials with maximum speed of 100 Vials per minute. The Machine can give Maximum speed of 100 Vials per minute depending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with Vaccumetric type Rubber Stoppering System.

SPECIAL FEATURES:
  • No Vial - No Fill System, No Vial - Machine Stop System
  • No Stopper - Machine Stop System
  • All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
  • Machine construction in SS 304 material
  • Diving Nozzle for Foam free filling
  • Very High Fill Accuracy
  • Automatic Infeed and Exit of Vials
  • Minimum Change Over time
  • Built-in A.C. Variable Freq. Drive System
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Injectable Volumetric Motion Type Liquid Vial Filling

  • Vial Diameter : 15mm to 50mm*
  • Vial Height : 75mm Maximum*
  • Rubber Stopper Diameter : 13mm and 20mm Dry or Wet Grey Butyl
  • Fill Range : 1ml to 50ml with help of Change Parts / Syringes
  • Accuracy : +/- 1% Depending on Liquid with Single Dose
  • Electrical : 220 VAC Single Phase Power Supply (50 Hz)
  • Power : 3.0 H.P.
  • Speed : Max. 120 per minuite,
  • Syringe Fill Range: 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 50ml
  • Conveyor Height : 800-850 mm
  • Overall Dimensions : 2300 mm (L) x 1100 mm (W) x 1400 mm (H)
The Automatic Four Head Volumetric Motion type Liquid Vial Filling with Vacuumetric Rubber Stoppering Machine Model LIQFILL-100IRMOTION is suitable for Round Vials with maximum speed of 120 Vials per minute. The Machine can give Maximum speed of 120 Vials per minute depending on nature of Liquids, Vial Neck Size and Fill Volume. Machine construction in fully Stainless Steel finish including machine frame structure. Machine with unique motion filling system, Filling Nozzle moves alongwith Vials during the Liquid Filling Process without stoppage of Vials and also with time tested Vaccumetric Rubber Stoppering System for positive placement of Rubber Stopper on Vials at higher speed. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials.
SPECIAL FEATURES:
  • No Vial - No Fill System, No Vial - Machine Stop System
  • No Stopper - Machine Stop System
  • Synchronized movement of Vial and Filling Nozzle, no stoppage of vial during filling operation
  • Vaccumetric Rubber Stoppering System.
  • All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
  • Machine construction in SS 304 material
  • Diving Nozzle for Foam free filling
  • Very High Fill Accuracy
  • Automatic Infeed and Exit of Vials
  • Minimum Change Over time
  • Built-in A.C. Variable Freq. Drive System
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