Brilliant Engineers Private Limited

Jind - Panipat Road, Jind, Haryana

Brilliant Engineers  Fully Automatic LPG Cylinder Painting System Design for Over Head  Conveyor.

• ON Line Mount on Over head  conveyor
• Fully Automatic Robotic Arm
• Fully Automatic Paint mixing Unit
• Water Curtain
• Pneumatic Operated
• Capacity 500 Cyl Hr
• Nil Manpower
• Nil Maintenance
• All Size Cylinder Painting
• FLP Water Pump Motor 

Brilliant Engineers conveyor systems are designed for movement of LPG cylinders from one point to another safely and snappily.

Advantages of the conveyor line:

• Dry Chain, no need of water soap solution
• There is no need to use soapsuds or lubricating systems thanks to it's polyamide base plates which are used at chain house
• Modular system. It can be produced in all desired lengths.
• It can be produced in various dimensions.
• Adjustable Foot height
• Modular and flexible systems
• Layout according to requirements
• Systems for all cylinder types
• Integration with machines and processes
• Fully galvanized

Brilliant Engineers  fully automatic tare reading vision unit is designed as a Covered Unit l with a built-in Ex  camera system. Before the cylinder enters the Machine (UFM, Carrousel, Weighing Scale  Weight Correction, Auto SQC  ) the vision unit's OCR software reads the tare value printed on the cylinder. The vision unit then transmits the information to the filling Plant  data network. This ensures that every cylinder brings its own tare value and net weight into the filling system and is filled correctly.

• Fully Automatic
• Use for Filling Machine, Weighing Machine, Weight Correction, SQC
• Ex Vision camera Unit
• Read the Cylinder Tare, Cylinder Due Date
• Easy Installation on the Conveyor
• Wireless DATA Transfer facility
• Low Cost

Brilliant Engineers washing systems specially designed for LPG cylinders are developed in cooperation with leading suppliers of industrial washing machines. The washing systems are highly efficient and ensure optimal cleaning of the cylinders.

• Capacity : 2000 to 2400 Cyl/Hr
• The most efficient washing systems on the market
• Hot water washing with soap
• Extension of the cylinders' life cycle
• End users perceive clean cylinders as safe cylinders
• Clean cylinders lead to increased

Brilliant Engineers Telescopic   conveyor systems are designed for efficient and rational transport of LPG cylinders from the unloading point and  loading point, passing various processing points.

• High quality and solid systems developed
• Rational transport of LPG cylinders
• Modular and flexible systems
• Layout according to requirements
• Systems for all cylinder types
• Manual or fully automatic control of  cylinder flow
• Integration with machines and processes
• Fully galvanized
• Heavy lifts and removals are performed by handling equipment
• Flexible systems, available as overhead systems and telescopic conveyor systems
• Minimum need for manpower
• Ergonomic solutions
• Small investment
• Handling of both industrial and domestic Cylinders
• Portable Mobile Type for small Plant

Brilliant Engineers Carrousel filling system is designed for safe and effective filling of all kinds of LPG cylinders.

• The most effective  for filling the LPG cylinders
• High capacity filling, up to  4800 cylinders per hour
• Single Point controller keypad for Tare weight  entry 
• Fully automatic cylinder introduction and ejection
• High safety level and intrinsically safe network
• Data transfer control units independent to PC's
• Rapid encoding and  automatic reading of cylinder tare
• Control system uptime: 99%
• Wireless production  PC data collection
• ATEX and PESO Approval

Sonmez Makina Electronic leak detectors and valve testers perform tests on LPG cylinder valves. The cylinders are approved or rejected according to preset permitted values.

• Fully automatic test with same sorting limit
• Eliminate human errors
• Detect all kinds of leak around the valve
• Flexible for all cylinder diameters and heights  Competitive price
• 100% test – all filled cylinders are tested
• Easy to use calibration tools and procedure
• DATA Transfer to Plant PC
• Capacity 1800 Cyl, 2200 Cyl, 2400 Cyl/Hr
• Low Cost
• Ex Proof
• ATEX  and PESO Approved

Valve Change Machine Without Evacuation for Filled Cylinder 

Brilliant Engineers  Valve Changing Machine designed to replace the valve of any type of cylinders without having to evacuate the cylinder before change of valve.

• CCOE Approved
• LPG Leakage 20 gm / Cycle
• 45 Cyl/Hr Capacity
• One Manpower requirement
• Easy Operation
• Nill Maintenance
• Fix on Chain Conveyor

Brilliant Engineers Automatic pressure Testing water pool Machine tilting type design for testing the New and repaired LPG  Cylinder in water tank.

• Fully Automatic
• Design for testing of all size cylinder
• ON Line mounting on chain conveyor
• Pump unit (low pressure/high pressure     pump) incl. water tank with a volume of 1, 000 or 2, 000 litres
• Cage Tilting by compact hydraulic power  .  pack
• Ex Approved

Brilliant Engineers  Fully Automatic LPG Cylinder Painting System Design for Chain Conveyor.

• ON Line Mount on chain conveyor
• Fully Automatic Robotic Arm
• Fully Automatic Paint mixing Unit
• Water Curtain
• Pneumatic Operated
• Capacity 500 Cyl Hr
• Nil Manpower
• Nil Maintenance
• All Size Cylinder Painting
• FLP Water Pump Motor 

Brilliant Engineers  Fully Automatic Hot Air PVC Sealing machines are designed for safe and efficient shrinking of PVC Seal or sleeves around LPG cylinder valves.

• Ex ATEX and PESO Approved
• Capacity 1800,   2200 Cyl/Hr
• Sealed valves are protected and safe valves
• Sealed valves are a guarantee for correct cylinder net weight
• Cylinders with sealed valves are filled by authorised fillers
• Shrinkage by or hot air
• Fully  automatic solution
• Installation as stand-alone unit or in-line in conveyor
• With in-line conveyor the process can be fully automatic
• For fixed cylinder height or Auto  height adjustable
• Sealing of valves with hard caps
• Ex-proof steam generator for installation in hazardous area   when shrinking with Hot Air
• Separate seal application system for manual or automatic application of shrinkable caps or sleeves
• Electricity savings; automatics ensure limited use of full power

Brilliant Engineers  leak testing baths are designed for full manual leak detection of LPG cylinders.

• Leak detection on the basis of visual inspection
• Full cylinder body test – including valve test
• Easy integration with chain conveyor
• Baths for continuous cylinder flow
• Capacity up to 2400 cylinders per hour
• Baths for camping cylinders, domestic cylinders and industrial cylinders

Brilliant Engineers  LPG piping systems are designed for supply of LPG to both filling machines and evacuation systems.

• Dimensioning and supply of complete LPG piping systems
• We only use it internationally  acknowledged suppliers of components
• Maximum safety
• Competitive prices
• Future-oriented solutions with possibilities of expansion

Differential pressure valves, Pressure relief valves, LPG pumps, LPG compressors, LPG filters, Manometers Gas stop valves, Blow-off valves, Ball valves, Y-strainers, By-pass valves, NRV Flowmeters, Hose couplings.

Brilliant Engineers LPG  tank  is an optimal solution for LPG storage. We supply complete systems dimensioned according to any recognized international standard.

• Maximum safety
• Competitive prices
• Future-oriented solutions with   . possibilities of expansion
• We only use internationally recognized suppliers of components
• Spherical , Cylindrical , Mounded tank
• Approved by Explosive
• Use in hazardous Zone 1

Brilliant Engineers  make Pump  provides transfer of gas between cylinders or between a cylinder and a pressure vessel.

Advantages of the DM gas transfer pump:

• Long lived pipe made out of titanium
• Min. Air consumption
• Benefits from advantages of Pneumatic Piston System
• Electricity  not require
• Use in Weight Correction Unit
• Use in Evacuation Unit

Sonmez Makina Electronic leak detectors and valve testers perform tests on LPG cylinder valves. The cylinders are approved or rejected according to preset permitted values.

• Fully automatic test with same sorting limit
• Eliminate human errors
• Detect all kinds of leak around the valve
• Flexible for all cylinder diameters and heights  Competitive price
• 100% test – all filled cylinders are tested
• Easy to use calibration tools and procedure
• DATA Transfer to Plant PC
• Capacity 1800 Cyl, 2200 Cyl, 2400 Cyl/Hr
• Low Cost
• Ex Proof
• ATEX  and PESO Approved

Brilliant Engineers  Integrated PLC Base On Line SQC Unit Design for purpose of statistical quality control of LPG cylinders at filled storage shed The unit is  completely automatic type, the cylinders introduced into the SQC loop either by programming mode. The unit shall allow the operator to enter the tare weight of the cylinders and any other data which are necessary for SQC through the PLC. This enables the cylinder to proceed to the machine, get lifted and the weight is recorded through the PLC. The leak detection process thereafter starts and the data also gets stored automatically in the PLC.

• Automatic Introduction of Cylinder
• Ex Weighing system.
• Automatic valve & O- ring testing system.
• Integration of a system with a PC for data recording.
• Automatic Rejection of cylinder
• Segregation of Rejected cylinders
• Ex Leakage detector
• CCOE Approved

Brilliant Engineers check weighing systems are designed for accurate and quick control of the net content in LPG cylinders. The systems ensure correctly filled cylinders.

• Safe cylinders to your end-users
• Automatic sort-out of under- and overfilled cylinders
• Capacity up to 2400 cylinders per hour
• Flexible for all cylinder diameters and heights
• Easy installation in existing plants
• Fully automatic, semi-automatic or manual operation
• Check weighing system in-line in chain conveyor with lifting table for stationary check weighing or with dynamic weighing table for continuous check weighing
• Check weighing system in-line in chain conveyor for fully automatic check weighing with automatic transfer of tare weight from central encoding station
• Check weighing system in-line in chain conveyor for semi-automatic check weighing with tare compare carried out by operator
• Stationary check scale for installation on floor
• High safety due to intrinsically safe network
• Easy and safe operation
• Competitive price

Brilliant Engineers  purging systems are designed for quick and safe replacement of atmospheric air in cylinders with LPG in vapour state. The process is applied on LPG cylinders without valves. Valves should be mounted right after the purging process.

• Capacity up to 1000 Cyl/hr
• Avoid dangerous mix of LPG and atmospheric     air in cylinders
• Filling speed at maximum level
• Avoid capacity reduction
• Controlled process: no dangerous aeration of     cylinders after filling
• No aeration of cylinders when end users start using them

Brilliant Engineers FLP Hot Air Sealing System for sealing of PVC seals on LPG Cylinders by blowing hot air for heat shrinking of the seals. The system is  suitable for use in hazardous area classified as Zone I, Group IIA is explosion-proof, duly tested and certified by appropriate authorities.

• Hot Air Sealing System is of flameproof type (Exd),    suitable for Gas Group IIA & llB as per IS: 2148 Exd. llB T3 IP-55.
• The electrical system houses all the electrical Components in an enclosure of cast aluminum LM-6 alloy, which is free from frictional sparking hazards.
• The FLP Hot Air Sealing System is suitable for 230 V 50 Hz Single Phase regulated +_ 5 %.
• The FLP Enclosures are with IP-55 degree of ingress  protection

Brilliant Engineers Design Automatic  Electronic Evacuation Unit Design for Empty the Leakage Cylinder.

• Fully Automatic
• 3, 4, 6 Evacuation Head
• PLC Controlled
• On Line Mount on Chain Conveyor
• Fully Efficiency
• Ex Approved
• DATE Transfer Plant to PC
• Nil manpower require
• Nil maintenance

Brilliant Engineers  weight correction machines are designed to perform safe and accurate weight correction of the LPG content in incorrectly filled cylinders. Weight correction is obtained by filling or evacuating the LPG cylinder.

• Weight correction on the spot
• Flexible for all valves types
• Flexible for all cylinder diameters and heights
• Automatic check weighing after weight correction
• Easy installation in existing plants
• Minimum space requirements
• Independent units
• Ready for communication with PC for data collection

Brilliant Engineers  offers a complete product line for hot repair of LPG cylinders , shroud or foot ring straighteners.

• Obtain nice looking cylinders with high market value
• Avoid production stops and breakdown because of damaged shrouds and foot rings
• Considerable savings thanks to less need of new cylinders
• Installation of complete working places for cutting and welding