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Comminuting mill is used for the downsizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc.
The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Knife edges can be removed for cleaning very easily.
SALIENT FEATURES
· Design is cGMP – Current Good Manufacturing Practices compliance.
· All Product contact parts AISI 316/ 316L & non-contact parts AISI 304.
· Easy and simple to change knife to impact forward vice-versa by reversible chamber.
· Wide range of sieve of perforated and wire-mesh.
· Fitted on castor wheels for easy mobility.
OPTIONAL FEATURES
· Jacketing chamber for water cooling.
· AC frequency drive for variable speed,
· Explosion proof motor and push button,
· Fixed / swing type beater assembly
· Uniform feeding system with feeder screw with variable drive.
SAFETY FEATURES
· Interlocked throat hopper and belt guard & Over load relay protection.
Our Boinns Drum Lifters are use in food production industries such as meat, diary, small goods, dry goods and more. Use this bin anywhere requiring a food safe industry standard bin, with easy to move heavy load
It is perfect for any food manufacturer or processor to lift and load 200L to 500L bin into tall or large machinery, reducing staff manual handling and increasing productivity, it is rated to carry a payload of up to 500kgs.
Main lifting column is made of M.S. structure and externally cladded by SS 304 material with front side covered with PVC belt to prevent powder entering the column area.
Hydraulic lifting arrangement comprised of double acting hydraulic cylinder, actuated by gear pump through directional control valve.
Power Pack - The electro hydraulic power pack consist of oil reservoir, oil level indicator, filter breather, suction strainer, gear pump and electric motor.
Operation Safety - To have safe operation to protect man and machine, our lifting unit is provided with various protective arrangement such as non-return valve, which prevents lifter coming down in case of hose failure.
Bin up position locking arrangement can be given by means of special stopper arrangement on request.
Features
Travel Speed UP & DOWN 3 to 3.5 meters per minute.
Dual heavy-duty chain provides for extra safety
Available in either left-hand or right-hand configurations
Optional mobile bin lifter attachment frame
Lifting Capacity Up to 300kg Max
Discharge height Up to 5 to 6 meters
Duty nylon wheels and lifting lugs compatible with all standard bin lifters.
Swing loader (tilt and turn frame) for draining solids from 200L to 500L of Bins.
The frame and swing arm for receiving the loading trolleys and completely made of SS304
Drive for tipping process consists of an electrohydraulic drive station with lifting cylinder.
Control buttons with "UP/DOWN" operating panel are mounted in the tilting direction on the right side of the base frame.
Base frame is also equipped with two fixed castors and two lockable castors.
We design, manufacture and supply the complete customized automated Ointment/Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements. The oil and water phase mixers have exactly the same construction. Theres a high Ointment Plant Consist the Following Equipment's and Accessories. speed disperser mounted from the top/bottom of the cover which helps to dissolve the ingredients.
Manufacturing Vessel
Wax Phase Vessel
Water Phase Vessel
Storage Vessel
Vacuum Pump
Control Panel
Product Piping
Working Platform
Design Features
High sanitary standard Design & Manufacturing
Internal surface Mirror polished to less than 0.5 Micron RA
Double Speed contra-mixing slow agitator with step less speed control
Inbuilt/Inline High speed Homogenizer
Hydro Lift top covers
SS 316L contact parts & SS 304 Non-contact parts
High standard Automation System
Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
Smooth processing with low shear force
Teflon scrapping mechanism with Agitator
Internal/External re-circulation system
Fine distribution range 10 1 Micron
50L to 10000L with viscosities up to 1, 00, 000 cPs
Wet Granulation Line machines and equipment for Feed Station, Mill, Sieving Machine, High Shear Mixer, Fluid Bed Processor, Dry mill Blender with Advantages total solution for OSD processing line, Vacuum system for transferring the powder
Solid Dosage Granulating line with 1 kg to 500 Kgs. batch capacity is mainly used for solid dosage granulating, coating and food ingredients powder manufacturing. Solid dosage granulating and drying line can effectively combine wet granule-processing, fluidized drying, dry granulation, material transportation and blending Granulation Line are used in manufacturing in production of tablet, capsule and granules.
Boinns Roto Cone Vacuum Dryer is suitable for drying of materials which cannot resist high temperature, material which are easily oxidized, volatatile materials which should be retrieved, materials strong irritant and poisonous in nature. The roto cone dryer with improved technology integrates during operation under vacuum. The roto cone dryer facilitates enhanced drying efficiency, low temperature operation and economy of process by total solvent recovery. It helps cGMP-based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary action of the dryer together with mechanical action of the breakers cuts down drying time and gives a lump free product.
FEATURES
Inner shell/Cone and contact parts in SS 316. Steam/HW water Jacket and Insulation in SS 304.
Cyclone separator in SS 316.
Dry Mechanical Seal for vacuum side.
Digital Temperature Indicators (FLP) at Hot Water inlet and outlet.
Provision for Nitrogen purging/Vacuum release with interlocking to isolation valve.
Gear Box & Motor Direct Coupled.
Extended shaft (drive side) so that drive unit can be kept in service zone (if required).
Vacuum loading system of wet material into the Cone.
Internal 320 Grit Mirror Polish and Outer 180 Grit Mat Finish.
Reduces drying time Eliminates need for re-drying of lumps.
Handling and exposure of final product is avoided Gives uniformity size dry product.
System can process crystalline or amorphous powders which are prone for lumps.
Optimum and continuous vacuum maintenance during process.
Cantilever (One side base) construction. VFD for Drive Motor with RPM indicator.
Lump breakers with FLP motor, Mechanical seals and electrical slipring joint.
Auto Bin loading mechanism with timer control and Bins. Vacuum pump with FLP motor.
Hot water system (steam heated) with tank and circulation pump.
Bodhi Innovations High Shear Mixer Granulator is a high shear machine, developed for mixing as well as granulation. The multibladed dual speed impeller & chopper performs the mixing and breaking of materials.
Unique design incorporating Impeller, Granulator, Online Co-mill, Side discharge valve & dryer
Internal and External surfaces of Mixing Bowl, Mixing Bowl cover, Impeller, Granulator, and Discharge Chute constructed in SS 304/316L
Specially mounted torque sensor arrangement for critical parameters of granulation like end point determination & desired granule profile
Impeller Lifting Options:
Motorized Impeller Lifting for ease of cleaning
Electromechanical impeller lifting and removing mechanism
Pneumatically operated Lid lifting
ATEX Compliant option available
Bodhi Innovations are engaged in offering our esteemed clients with a qualitative range of Coating Pans, these are widely used in the process of coating.
The coating pan must have effective baffles to allow proper mixing of bulk tablets during coating. The pan must be fitted with a retractable arm for spray assembly which is an angle adjustable device for spray/dosing header.
Salient Features
Design is cGMP Practices compliance.
All contact parts AISI 316/304 & non-contact parts AISI 304.
Closed powerful pan drive with reduction gearbox and motor by variable speed pulley.
Movable hot air blowing system with electric heater.
Optional Features
A.C. frequency Drive for pan.
Interchange different size Pan & Polishing Pan
Atomized Spraying system with Spray Gun, Peristaltic Pump and Solution tank and Electro Pneumatic controls.
Optional Flame Proof Electrical
Screw conveyor, also called spiral conveyer, auger conveyor, screw feeder, vibrating conveyor, flexible screw conveyor, etc.
Are designed to transport series materials from one place to another. This kind screw conveyor can be used to transport series materials of powder, granular or small block in pharmaceutical industry.
It consists of a helical flight fastened around a pipe or solid shaft, mounted within a tubular or U-shaped trough. As the screw rotates, material heaps up in front of the advancing flight and is pushed through the tubular pipe. A standard Electric Screw Conveyor will often operate normally at different angles.
Features
Boinns Pneumatic conveying systems are suitable for the transport of powdered and granular materials in pharmaceutical industry. The system requirements are a source of compressed gas, usually air, a feed device, a conveying pipeline and a receiver to disengage the conveyed material and carrier gas.
The system is totally enclosed, the system can operate entirely without moving parts coming into contact with the conveyed material. High, low or negative pressures can be used to convey materials. For hygroscopic materials dry air can be used, and for potentially explosive materials an inert gas such as nitrogen can be employed.
Material flow rates can be controlled easily and monitored to continuously check input and output, and most systems can be arranged for completely automatic operation.
A very wide range of materials can be handled and they are totally enclosed by the system and pipeline. This means that potentially hazardous materials can be conveyed quite safely.
Design Features
Closed system for dust free operations
Buffer vessel provision to avoid choking & assist in continuous feeding of product
Reduction in manpower required for charging
Improved agitation and thus reduced batch time, through controlled material addition
Reduces solids handling and eliminates hoists and handling equipment
Easier to clean than conventional vacuum conveying equipment; CIP available
Automatic pulse filter cleaning mechanism for improved process efficiency
Integrated HIM system for automated process, Existing process steps can be linked
Multiple options available for different applications: Fixed, Mobile & Wall mounted
Effective and reliable system for transfer of powders and granules
Dust free operations
Batch time reduction, Time savings, Manpower savings
Easy cleaning and maintenance
Boinns colloidal mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions the colloid mill is used for various applications such as Superfine grinding, Homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscousProducts in pharmaceutical, cosmetics, suspensions & emulsion industry.
Process: The product is fed to the hopper which leads the product into the gap between rotor and stator. The Product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed Surfaces of rotor and stator and towards the discharge section. The processed product continuously Leaves the mill through drain pipe if required, it can be re-circulated by three-way cock and recirculationPipe assembly
Design is cGMP – Current Good Manufacturing Practices compliance.All contact parts AISI 316 & non-contact parts AISI 304.Easy to adjustment gap between rotor and stator.Three-way cock assembly with re-circulating pipe.Easy to Moveable and dismantle all contact parts for cleaning.Silicon food grade seal.Water cooling system for housing, hopper & recirculation pipe.
Safety Features:Overload pressure release mechanism.Emergency stop button.
Binder Preparation Vessels (Paste Kettle) / Starch Paste Preparation Kettle Used for Preparation of Starch Paste. special Conical Shape Ensures that the Heating of The Starch Paste Is Uniform and Gets More Surface Area.
Capacity available in 50 to 1200 litersSpecial stirrer included for homogenous mix
Provided with a colored touchscreen display
Controlled temperature exposure with special jacketed bowl
Two Heating Options: Steam Heated, Electric Heated
Digital Temperature Controller for adjusting temperatures
Jacket with safety valve and vent cock provided with steam accessories
Variable rotation rate possible
Stirrer with a flameproof drive motor
Designed uniquely for optimal mixing efficiency
Custom-made capacity
Integration of flow rate control assembly into system
Direct transfer of binder solution to granulation processing equipment Cleaning & maintenance easy
Homogenizer Stirrer – Portable Model
Homogenizers are designed for homogenization, emulsification, dispersion, suspending, solubilizing, milling, disintegrating solids and mixing fluids at high speed.
The equipment consists of stator and rotor assembly made of SS 316. The rotor moves inside the stator, the stator is provided with hole/slots and the material passes through these hole/slots several times and thus size reduction and homogenization are obtained.
Stand with adjustable height arrangements with ball screw mechanism manual/motarised operation.
Rotor shaft is directly coupled to motor
All contact parts are made out of 316 quality material.
Maximum care has been taken to ensure safe operation of the unit.
Motor: From o.5 Hp to 10 Hp, Optional FLP Motor and Electricals, Driven and controlled by VFD.
Mixing capacities vary according to the process material, viscosity, shape of vessel.
We are pharmaceutical cage lifter manufacturers in thane. These are useful for lifting material in chemical, pharma plants and other industries. these cage lifters ensure smooth movement of goods between floors, enhancing overall operational efficiency.
Also, we offer a wide range of customizable options, including various safe working load capacities, platform sizes, lifting height.
• Manufactured in capacities ranging from 0.5 tons to 7.5 tons with normally cage size of 1x1 meters to 3x3 meters with twin column option and required lifting height
• Cage Lifter are guided in steel guide member (C-section) with hoisting and lowering operations performed by hydraulic cylinder with the help of leaf chain.
• Limit switch at each floor and cage safety railing doors to avoid any accidental casualty.
• Optional Ramp for easily moved goods in and out of the cage
• Made of SS-304 Material, Structural Pipe of size 30x30 mm and 50x50 mm.
• Travel Speed UP & DOWN 3 to 3.5 meters per minute.
Scissor lifts are mobile supported cage type work platforms used for safely moves of workers vertically into different locations. Scissor lifts are different from aerial lifts because the lifting mechanism moves the cage type work platform straight up and down using crossed beams functioning in a scissor attached to the base structural portable assembly.
The steel supporting beams under the cage type work platform are hinged with pivot points, creating an assembly resembling connected scissor blades. When the base of the beams is pushed together, the structure extends, raising the work platform vertically.
Features
From 250 to 500 Kgs. Safe Working Load, lifting height from 3 to 5 meter.
Cage platform made of SS 304 square and rectangular structural Pipe. Platform with chequered plate, having doors with lock.
Electro- Hydro operated scissor lifting mechanism.
Push button remote control for UP-DOWN Movements.
Portable with PU Coated nylon castors wheel, Rear two Swiveling type with brake and front two non-Swiveling type without brake.
Mechanical jacks to fix the Scissor lift on ground with 4 Nos. of support legs and screw locking levelling pad will be providee.
Handle will be provided to pull the Scissor Lift at suitable place.
SS Matt Finish.
Travel Speed UP & DOWN 3 to 3.5 meter per minute.
Power panel will be mounted on scissor lift in SS304 enclosure along with Power pack.
Scissor Lift mounted operating panel in SS enclosure with push buttons for UP- DOWN Movement will be provided.
Bodhi Innovations Lifter is designed to lift and position any type of in process container or storage bins.
This device is designed to achieve dust free transfer of 'In Process' materials enhancing cGMP standard and eliminates laborious manual operation.
Lifter arm is made of AISI 304 material.
Main lifting column is made of M.S. structure and externally cladded by SS 304 material with front side covered with PVC belt to prevent powder entering the column area.
Floor and ceiling swivel bearing units are completely enclosed with SS 304 Material.
Hydraulic lifting arrangement comprised of double acting hydraulic cylinder, actuated by gear pump through directional control valve.
Power Pack - The electro hydraulic power pack consist of oil reservoir, oil level indicator, filter breather, suction strainer, gear pump and electric motor.
Operation Safety - To have safe operation to protect man and machine, our lifting unit is provided with various protective arrangement such as non-return valve, which prevents lifter coming down in case of hose failure.
Bin up position locking arrangement can be given by means of special stopper arrangement on request.
No chance of any kind of segregation happening during transfer of blend.
Screw conveyor, also called spiral conveyer, auger conveyor, screw feeder, vibrating conveyor, flexible screw conveyor, etc.
Screw conveyor is designed to transport series materials from one place to another. This kind screw conveyor can be used to transport series materials of powder, granular or small block in pharmaceutical industry.
It consists of a helical flight fastened around a pipe or solid shaft, mounted within a tubular or U-shaped trough. As the screw rotates, material heaps up in front of the advancing flight and is pushed through the tubular pipe. A standard Electric Screw Conveyor will often operate normally at different angles.
Features
· Strong adaptability, easy installation and maintenance, long service life.
· low noise, strong adaptability
· Good sealing, shell made of seamless steel tube end use flange connection each other as a body, good rigidity.
planetary mixer is ideal for mixing of wet/dry powder materials. it has a homogeneous mixing action i.e. emulsions and semisolid. it integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. the basis of mixing system of planetary mixer is a combination of planetary- rotating paddle agitator. 2 nos. anchor type agitator with cross baffles rotates in anti-clockwise direction with planetary motion in there axis. while paddle revolves in clockwise direction with planetary action, generating a disturbance in the normally circular flow pattern and dampen vortex formation. the mixing blade and planetary action having dual speed. in addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. the speed of the agitator and the counter paddle can be varied separately. the product container is castor wheel mounted for easy load and unload to the machine. the top mixing blade assembly is motorized up and down during container loading and unloading. the mixing container is jacketed for heating / cooling and completely enclosed. the product container can be designed to operate under vacuum; mixing can then be performed without entrainment of air. top lid of the product container having charging pot for binder adding, eye glass window and light glass.
salient features of planetary mixer
designed strictly compliance with the stipulation of cgmp.
product contact parts aisi 316 quality and non contact parts s.s.394 quality.
machine compact in designed single base structure to for simplicity in mounting.
2 nos. anchor blade with planetary rotation for extremely efficient shearing force.
top lid is mounted with motorized lifting device.
product container is castor wheel mounted for easy load and unload to the machine.
rigid drive with planetary gear and reduction gear box.
dual speed motor for slow and fast mixing action.
scrapper is made from teflon.
planetary mixing equipment – optional features
ac frequency variable drive.
mixing bowl with heating / cooling jacket and insulated.
no. of mixing blade : single blade/ double blade/triple blade.
type of blade: paddle blade/ anchor type/hart shape blade.
centre located and top mounting high speed homogenizer.
planetary mixer safety features
emergency stop button.
limit switch at top lid.
over load protection by relay.
