Bionics Advanced Filtration Systems Pvt. Ltd

Tri Nagar, Delhi

Bionics Scientific offers a comprehensive range of rotary sterilizers that are widely used in pharmaceutical and food industries for sterilization for suspension and emulsion applications. Working based on saturated steam sterilization, these continuous rotary sterilizers fulfill GMP and FDA requirements. The rotation speed is adjustable and controlled via magnetic drive unit inside of unit.

We have designed our rotating sterilizers in such a way so that the operator can use the machine in very easy and safe way. The whole unit is made of high grade stainless steel, which ensures long service life without corrosion on the surface. Doors are heavy duty in nature and electrically balanced ensure safe operation every time you load and unload the trays. Our rotary sterilizer machine is fitted with PLC and touch screen in order to offer fully automatic functions throughout the process. Thermal printer is also attached to record and print parameters, temperature, sterilization cycles etc.

Based on the principle of moist-heat sterilization under counter pressure, Superheated Water Spray Sterilizers are designed to meet terminal sterilization requirements in pharmaceutical industry. These Superheated Sterilizers are fitted with water recirculation through sanitary pump and spray system to heat up and cool down the products to be sterilized. These units are ideal for infusion products, blister packed products and large volumes of liquids sealed in glass or plastic containers.

We manufacture super heated water spray sterilizers focusing pharmaceutical industry in compliance with EN and DIN standards where applicable. Each unit has circular inner chamber and rectangular door. These units feature fully automatic control system; touch screen control panel and thermal printer enabling users to operate the machine in very convenient way.

In addition to our standard model and displayed sizes, our superheated water spray sterilizers can be custom designed. If you have specific requirements in dimensions, loading capacities or control systems, we can provide you exact machine at highly competitive price in India.

Designed for ventilator sterilization, an air steam mixture sterilizer is used to sterilize large volume parenterals (LVP), blood bags, flip-off seals, blister packs and heat sensitive products etc. It is also called Ventilator Autoclave, which is known as a device used for sterilizing pre-filled containers. Unlike steam sterilizers, air is maintained inside the chamber in order to support the pressure in order to prevent container deformation or damage.

We closely work with pharmaceutical companies and design such steam air mixture sterilizers that meet requirements of effective terminal sterilization of products. Each unit demonstrates superior level of user friendliness and possesses features that make working safe and convenient. These units exhibit excellent uniformity of air steam distribution across the chamber. Our air steam sterilizers feature advanced control system, which enable users to adjust the cycle parameters extremely rapidly. Each unit is equipped with thermal printer in order to give comprehensive documentation of various cycles, enable user to convey information to others in convenient manner.

The best feature of our air steam sterilizers is that products come out dry and can be ready to use. Each machine can be equipped with fully automatic loading and unloading trolleys for maximum productivity.

We custom engineer air steam mixture sterilizers to fit into your application with full service satisfactory installation at client's site. We supply these units to all over India and overseas at factory price with excellent warranty and reliable after sales support.

Only B type cycles are considered safe, when providing sterilization of all 18 load types. Class B Sterilizers are class 1 medical device, extensively used in dentistry, medical and veterinary practices ensuring the safety of doctors, their staff and patients and legally protects their practice. A Class B Autoclave must meet the stringent European Standard EN 13060, which classifies loads into three categories based on their structure of the items to be sterilized such as hollow, porous and wrapped items. These systems work on the principle of pre and post vacuum technology, where a vacuum pump is fitted in the unit for air removal.

Bionics Scientific is setting up new standards in dental industry with its range of user-friendly Class B Autoclaves. Following European standards, these sterilizers are designed for providing efficient class b sterilization for all types of instruments and materials including all wrapped (single and double) or unwrapped items. Our standard models of class B sterilizers are available with volume 16 to 23 liters and offers performance guarantee of unmatched quality of Class B Cycles. These systems are easy to operate and do not require any training before operating.

Class B autoclave sterilizers manufactured by us are successfully working in many Government hospitals, research labs and Universities. These dental autoclave machines have been appreciated by many industry professionals due to simple, practical and perfect Class B sterilization features. If you are looking to buy a Class B autoclave for your dental clinic, please contact our sales team for brochure and price list.

Dry Heat Sterilizers are designed to meet Sterilization and Depyrogenation requirements in pharmaceutical and biotechnology industries. As the name suggests, these sterilizers use dry heat (hot air) for sterilization. Dry Heat Sterilization is the most accepted technique, which is employed to sterilize products that are moisture sensitive and medicinal in nature that cannot be sterilized with steam. Dry heat sterilization or depyrogenation is a process, which is used to reduce pyrogen level with the use of hot air in temperature ranges from 160C to 300C. Dry powder drugs, oil, waxes, soft hard paraffin silicone, injections, implants, ointment, sharp objects, metal parts etc. are some of examples that require dry heat sterilization or Depyrogenation.

Dry Heat Sterilizers are designed to meet Sterilization and Depyrogenation requirements in pharmaceutical and biotechnology industries. As the name suggests, these sterilizers use dry heat (hot air) for sterilization. Dry Heat Sterilization is the most accepted technique, which is employed to sterilize products that are moisture sensitive and medicinal in nature that cannot be sterilized with steam. Dry heat sterilization or depyrogenation is a process, which is used to reduce pyrogen level with the use of hot air in temperature ranges from 160C to 300C. Dry powder drugs, oil, waxes, soft hard paraffin silicone, injections, implants, ointment, sharp objects, metal parts etc. are some of examples that require dry heat sterilization or Depyrogenation.

Dry Heat Sterilizers are designed to meet Sterilization and Depyrogenation requirements in pharmaceutical and biotechnology industries. As the name suggests, these sterilizers use dry heat (hot air) for sterilization. Dry Heat Sterilization is the most accepted technique, which is employed to sterilize products that are moisture sensitive and medicinal in nature that cannot be sterilized with steam. Dry heat sterilization or depyrogenation is a process, which is used to reduce pyrogen level with the use of hot air in temperature ranges from 160C to 300C. Dry powder drugs, oil, waxes, soft hard paraffin silicone, injections, implants, ointment, sharp objects, metal parts etc. are some of examples that require dry heat sterilization or Depyrogenation.

Dry Heat Sterilizers are designed to meet Sterilization and Depyrogenation requirements in pharmaceutical and biotechnology industries. As the name suggests, these sterilizers use dry heat (hot air) for sterilization. Dry Heat Sterilization is the most accepted technique, which is employed to sterilize products that are moisture sensitive and medicinal in nature that cannot be sterilized with steam. Dry heat sterilization or depyrogenation is a process, which is used to reduce pyrogen level with the use of hot air in temperature ranges from 160C to 300C. Dry powder drugs, oil, waxes, soft hard paraffin silicone, injections, implants, ointment, sharp objects, metal parts etc. are some of examples that require dry heat sterilization or Depyrogenation.

Innovative Technology

Experience the improved technique of dry heat sterilization with Bionics Scientific, a leading manufacturer and supplier of dry heat sterilizers (Depyrogenation Ovens) based in New Delhi, India. Dry heat sterilizer machines manufactured by us are perfect for sterilization of pharmaceutical products, where these systems are utilized to sterilize powder and oils, glassware, vessels and metal parts etc.

All our dry heat sterilizers comply with Quality Assurance procedures, which require validation that dry heat sterilization and depyrogenation have been achieved accurately. These machines can be bought at competitive price with variety of options and accessories.

Our dry heat sterilizer or hot air sterilizer units accept cGMP and FDA standards and guarantee Class 100 entire temperature phase (heating, sterilizing / depyrogenation and cooling). Excellent temperature uniformity is achieved in the entire sterilization chamber. The Different cycles of DHS includes Exhaust cycle, pre-sterilization, sterilization, stabilization, cooling, cycles. These dry heat sterilization systems are equipped with PLC operated fully automatic control panel, which controls all these cycles automatically. Strip chart recorders and data logger with printers are added features that enable operators to keep hard records of their every sterilization process.

Scope of Customization

As we have in-house manufacturing of dry heat sterilizers (hot air sterilizer), we offer our customers a wide range of customization facilities essential to make your work easier, while ensure optimum performance and user flexibility in the most demanding conditions. Our customization work includes Class 100 or Class 10, 000 conditions, chamber size (up to 5000 liters), temperature range, loading configurations, process control and many more.

Double door autoclave sterilizers by Bionics Scientific are designed and manufactured according to Quality Management Systems which are in compliance with ISO 9001:2008, ISO 13485:2003, CMDCAS and FDA's Good Manufacturing Practice (GMP) for Medical Devices: General Regulation (21CFR Part 820). These machines are horizontal type and feature two (double) doors option. These double door autoclave systems are medical grade and are designed for medical, pharmaceutical manufacturing and clean room applications. These units are manufactured with corrosion resistant stainless steel construction and equipped with many advanced features and options enabling users to achieve fast, reliable, reproducible and validatable sterilization.

We introduce a range of glass bead sterilizers or Glass Bead Tool Sterilizers perfect for sterilization of your instruments within 5 to 15 seconds. These units come with compact size, feature maximum efficiency with fast warms up time and ideal for dental, surgical clinics and other laboratory uses. Further more, these systems are efficient in terms of quick sterilization of small metal and glass implements within few seconds.

 

The body of these Glass Bead Sterilizers is made of corrosion resistant stainless steel that makes the equipment durable for long years. Temperatures is controlled by international standard quality thermostat which provides accuracy of + / - 1% of the preset range. These units can be supplied with LED or Analog temperature display. Our Glass Bead Sterilizers are compact enough to be used on any Laminar Air Flow Work benches or any other work side tables in a clean room atmosphere.

 

These glass bead sterilizers are designed for laboratory use and provide continuous working with desired optimum performance. As a manufacturer, exporter and supplier in India, we are offering custom built services to meet specific requirements. You are welcome to discuss your laboratory glass bead sterilizer design with our engineers and we provide you the same with quality beyond the imagination. You can send us an email or simply talk to us to discussing about glass bead sterilizer price, cost, quotation and warranty details.

We manufacture autoclave and sterilizers that meet stringent sterilization requirements anywhere in hospitals and pharmaceutical laboratories etc. From general sterilization applications to special sterilization needs, these autoclave machines deliver reliable results while offering simple operation and almost no maintenance features.Our company is committed to produce such autoclave sterilizers that meet or exceed industry standards required for effective sterilization. Our autoclaves can be successfully utilized in many industry sectors including laboratory, healthcare, clinics and hospitals, pharmaceutical research, tissue culture and agriculture, etc. In addition to supply pre-engineered standard models, we also manufacture autoclaves with customer provided specifications with a choice of optional accessories that may be used to add flexibility in operation.

Each Pulse Vacuum Sterilizer by Bionics Scientific is designed and developed to meet the GMP sterilizing requirements in pharmaceutical and biotechnology projects. These pharma grade sterilizers are new generation sterilization and vacuum drying equipment, equipped with printer, PLC and Touch Screen HMI to provide a friendly man-machine interface for automatic controlling, automatic temperature recording, vacuum drying etc. These pulsating vacuum sterilizers use full steam as sterilizing medium and configured for either single entry or pass-through (single door or double doors)

As first stage, these sterilizers adopt pulsation vacuum exhausting process to remove cold air influence to temperature. When sterilizing process finishes, these sterilizers adopt vacuum drying to dry the materials. These units have been proven in a wide range of material sterilizing including clothes, dressings, metal instruments and glass containers.

With more than 25 years of experience and a team of talented professionals, we are bringing to you a series of Pulse Vacuum Fully Automatic Steam Sterilizers, which is in full accordance with GMP regulations and meets all designing and manufacturing standards. To maintain reliability and performance, we use only branded and imported components. Not limited to India, we also cover market of Asia, Africa and Middle East countries to give worldwide exposure. Each unit is sold at factory price with assistance of installation.

Quality Standards

Our Pulse Vacuum Sterilizers are designed to meet all national and international quality standards including GMP Standard, ISO 9001-2000 and ISO 13485.

Construction

The outer and inner chambers are made of high grades stainless steel 304, 316 and 316L providing acid and corrosion resistant performance. The inner chamber is polished and easy to clean. The inner chamber is polished mechanically and chemically, meets GMP requirements and European IDF Standard as well.

Capacity

The standard models of our units are available in 120 liters to 2500 liters of capacity, however we design and develop sterilizers matched with exact requirements of customers.

Controls

Our Pulsating vacuum high pressure steam sterilizers are auto-controlled by PLC, a convenient and visual operation interface of a touch screen between the user and the machine. For easy operation of the equipment the working flow and the parameters of temperature, pressure and time during the sterilization course are displayed dynamically. Parameter revision can be done based on actual conditions. Special program assembly and easy manual operation can be performed on relative requirements as well. A printer is provided to record parameters throughout the course for future reference.

Doors

Doors are made of stainless steel and are automatic motorized, level sliding or hand operated type. A provision to manually open the door is provided in case of power failure or mishandling of equipment. Depending upon use, these pharmaceutical Sterilizers are available with single or double doors. Within the double-door unit, the clean room and the sterile room can be separated to avoid cross-contamination. Doors are designed to provide enough user and equipment safety. The program can not start until the door is closed and the door cannot be opened if there is pressure inside the chamber. Moreover the airproof door is locked and can't be opened as soon as the program starts.

Pipeline System

An efficient pipeline system is essential for controlling channels of sterilizer. The pipeline system includes pneumatic valve, pipelines and air filter. The pipeline is polished and easy to clean.

Vacuum System

An efficient vacuum system is the most important part of any vacuum sterilizer which is used to vacuum dry clothes, dressings and other materials. Our Pulse Vacuum Sterilizer systems use branded vacuum pump for disposing of the cool air. After the program, the chamber is vacuumed, and dried through the interlayer, also the material in is rapidly dried.

Safety System

Our Pulse Vacuum Autoclave equipment are equipped with a number of safety features which include door interlocking system, over-pressure protection, low water level protection, over loading, and short circuit etc.

We are designing and manufacturing range of hydrogen peroxide (h2o2) low temperature plasma sterilizer machines that can be economically purchased by all around hospitals. Using the trusted technology and enhanced capabilities, these systems are used to sterilize various medical instruments such as surgical endoscope and other accessories. Even long, narrow lumens can be effectively sterilized! These Plasma sterilizers feature advanced technology for safe low-temperature sterilization that uses hydrogen peroxide as sterilization agent with plasma technology inside chamber with homogeneous Plasma distribution.

 

With more than 25 years, we have been trying to fulfill customers' satisfaction through the means of distinguished features with easy-to-use and strong sterilization efficacy that can be differentiated from conventional product. Central Sterilization Departments and O.R.'s will appreciate the rapid turnaround time and cost-effective, validated, sterilization of moisture and / or heat sensitive devices.

 

Construction:
Only high grade stainless steel material ; SS 316 stainless steel is used for chamber including internal shelving, jacket and door to guarantee high performance and durability of the pressure vessel. The frames, external panels, valves and piping are also manufactured by stainless steel. The chamber is designed to withstand pressure from absolute vacuum up to +3.5 bars.

Door Options:
These machines are provided by either one or two doors as an option.

Monitoring and Control:
Equipped with microprocessor based control system, which features simple operation of the units; furthermore, these also offer effective monitoring and control. These systems come with:

• Easy to read touch screen
• User-friendly interface indicating cycle stage and elapsed time
• Biological and chemical indicators housed in vials are used in routine control

Safety Features:
These units ensure safety for all the users, patients and the environment. Safety features include:

• No hazardous or odourous emissions
• Low temperature and pressure during sterilization
• The sterilization process results in water and oxygen by-products
• Door is locked during cycle operation

Validation:
These plasma sterilizer systems are able to perform independent validation according to the ISO 14937 with an optional validation kit. Each phase of the cycle is validated. The validation kit includes Temperature and pressure sensors and PC software.

Lumen Guidelines:
Validated for stainless steel lumens with 1 mm diameter and 50 cm in length, and soft lumens with 1 mm diameter and 10 meters in length.

Standards and Directives:
Developed according to the following international standards and directives:StandardsNP EN ISO 9001:2000, EN ISO 13485:2003, EN ISO 14937, EN 61010-2-040, EN 61010-2-042
Directives73/23/EEC, 89/336/EEC, 98/37/EEC, 93/42/EEC, CE Medical Device Mark 0344

• H202 agent (6 x 80ml)
• H202 agent (6 x 140 ml)
• Printer paper (5 rolls per box)
• Biological Indicator (30 per case)
• Incubator
• Chemical Indicator Strip (250 per pack)
• Chemical Indicator Tape (5 rolls per box)
• Smart Card reader

Our company is your one stop source for high quality plasma Sterilizers designed and developed to meet stringent quality standards and are supplied to all over India, Asia, Africa and Middle East countries. We are pleased to get you in contact by sending us email or by phone. Choose from our standard models or send us your unique specifications, we will quote you with highly reasonable price. We promise to offer you highly personalized service.

 

 

Standard models of Vertical autoclave units manufactured by Bionics Scientific are available with chamber volumes of 22 liters to 175 liters that accommodate two and three drums accordingly. These systems are designed for meeting effective sterilization requirements in bacteriological and research laboratories, hospitals and clinics and food and beverage units. The vertical chamber design maximizes space utilization, while microprocessor control system enables comfortable working all the time you operate the machine.

Also called vertical steam sterilizers, our vertical type autoclaves deliver flexible solutions of steam sterilization in hospitals, clinics and other areas of application, where reliable steam sterilization is a mandatory process. Vertically designed chamber provides guaranty of safe and efficient sterilization even in confined spaces. In order to suit specific application, these units are fabricated as fully GMP stainless steel double and triple walled construction; in addition, we also manufacture vertical autoclaves with other configurations, which include stainless steel inner and exterior made of Mild Steel (MS).

The most important feature that keeps our range of vertical autoclaves top of others is meeting all relevant guidelines and standards such as NABH standards. As an option, we also provide IQ / OQ / PQ calibration documentation with extra cost. These systems are fully customizable and provided with large scope of customization; to meet individual budget, we can equipment your vertical autoclave with a number of optional accessories such as temperature chart recorder, digital temperature indicator, PID Controller and provision to attach a dot matrix printer.