BEV undertakes design, detailed engineering, manufacture, testing and painting of high pressure pipe work to ASME, BS, API and Client specifications. BEV is authorized by ASME to manufacture pipe work under ASME Sec VIII Div.1 or for boiler applications under ‘S’ Stamp. Steam piping for use in India is manufactured under IBR Stamp. BEV has a team of competent design engineers, design associates and draftsmen experienced in the field. If piping stress analysis is required, it could be done using Ansys or Caesar by our design associates. Autocad is generally used for drafting. All materials of construction are chosen to meet code and client requirements.   We have a wide range of equipment such as pipe profile cutters, ID mounted pipe beveling, chamfering and facing machines, band saws and power saws, column and boom, positioners of various capacities, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables.     In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. Of special mention is our exotic welding capability – i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc. We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing, shielding etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done. We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. If electroless Nickel plating, hot dipped galvanizing or thermal spray galvanising of spools is required, it could be got done through our approved specialist subcontractors. Special internal linings such as with soft / hard rubber, PTFE, PPE, PFA etc. could be got done through specialist subcontractors.   Arrangements for non destructive testing such as radiography, dye penetrant, magnetic particle, ultrasound, PMI, spot hardness testing etc. are available. Metallurgical, mechanical and chemical testing is done at NABL accredited independent testing facility. Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing of pipe spools could also be done.

BEV undertakes procurement, manufacture, testing, assembly, hook up and function testing of skid mounted assemblies. Typically, compressor skids, pump skids, metering / proving skids, dosing skids, pig launcher-receiver skids, washing skids etc. Usually skid layout is provided by the overall system designer including the structural and piping drawings. In case designing and detailing of piping, structural frame, pipe supports, equipment supports, platforms etc. is required, BEV could handle them. Design and detailed engineering of static equipment (e.g., filters, knock out drum, surge vessel etc.) could also be done. Prime cost items such as motors, pumps, compressors, blowers, agitators, control system elements, measuring instruments, valves and appurtenances etc. can be purchased and installed based on process system designer’s specifications and data sheets. BEV has the capability to integrate various components such as skid structure, pipe work, static and rotary equipment, electrical system, controls and instrumentation system etc. BEV has a team of competent design engineers, design associates and draftsmen experienced in the field. Generally Autocad 2D is used for drafting and 3D for modeling and interference checks. Piping stress analysis can be carried out at our design associates if required.   Materials of construction range from carbon steel, various grades of low alloy steels through stainless steels like SMO (6% Mo) and Duplex/Super Duplex Stainless Steel including exotic metals like titanium, cupro nickel, incolloy etc. We have an extensive range of WPQRs covering a wide range of materials, thicknesses and welding processes such as SAW, SMAW, GTAW and FCAW. We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables.   In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time.   We carry out post weld heat treatment / stress relieving of individual welds using localized resistance heating. In case of larger volumes, temporary purpose-built temporary furnace could be arranged within our facility.   Arrangements for non destructive testing such as radiography, dye penetrant, magnetic particle, ultrasound, PMI, spot hardness testing etc. are available. Metallurgical, mechanical and chemical testing is done at NABL accredited independent testing facility. Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing could also be done. We have a fully enclosed steel grit blasting facility and air less spray painting facility.   BEV will be able to do function tests and dry simulation of the complete package. Arrangements could be made for rotating equipment trial run also.

Usually skid layout is provided by the overall system designer including the structural and piping drawings. In case designing and detailing of piping, structural frame, pipe supports, equipment supports, platforms etc. is required, BEV could handle them. Design and detailed engineering of static equipment (e.g., filters, knock out drum, surge vessel etc.) could also be done. Prime cost items such as motors, pumps, compressors, blowers, agitators, control system elements, measuring instruments, valves and appurtenances etc. can be purchased and installed based on process system designer’s specifications and data sheets. BEV has the capability to integrate various components such as skid structure, pipe work, static and rotary equipment, electrical system, controls and instrumentation system etc.

Team of competent design associates, design checker and draftsmen experienced in the field. We have arrangements for piping stress analysis and flexibility analysis supplemented by custom built spread sheets and Autocad for drafting. All materials of construction are chosen to meet code and client requirements.

BEV undertakes design, detailed engineering, manufacture, testing, certification and code stamping of pressure vessels to ASME Sec VIII Div 1, Div 2, BS 5500, IS 2825, AD 2000-Merkblatt etc. BEV holds ASME ‘U’ and U2 Stamps for manufacture and National Board ‘R’ Stamp for repair and recertification. BEV is also authorized by the National Board to use ‘NB’ Stamp. The plant is approved by Hartford Steam Boiler UK Ltd. (Notified Body) for manufacture of pressure vessels under Pressure Equipment Directive PED 2014/68/EU of the European Union, Module H1 and H. Pressure vessels for various applications such as air receivers, columns, reactors, towers, digesters, pig launchers - receivers etc. can be manufactured and / or repaired. Also, pressure vessels under Indian Boiler Regulations, 1950 such as boiler steam / mud drums, blow down tanks, HP Heaters, Deaerators, headers for various applications such as waterwall headers, economizer / superheater / reheater headers etc. can be manufactured and IBR stamped. We also manufacture pressurized transportable tanks for hazardous chemicals with Code Stamp, PED certification and IMDG, ADR, RID, US DOT, UK DfT certification.   BEV has a team of competent design engineers, design associates and draftsmen experienced in the field. Generally PV Elite supplemented with custom developed spread sheets is used for mechanical design and latest version of Autocad for drafting. Finite element analysis, stress analysis etc. can also be carried out by our design associates. In case process design or design of vessel internals is required, we can establish arrangements with well known European engineering companies operating from India or Europe.   Materials of construction range from carbon steel, alloy steel through stainless steel including SMO (6% Mo) and Duplex / Super Duplex Stainless Steel and exotics such as Incolloy, Hastelloy, Monel, CuNi, Titanium etc. For material preparation, we have a CNC profile cutter with plasma and oxy fuel torches. We can roll shells up to 85 mm thick and 3.2 M wide. Cold working is maximized with CNC band saw, Universal Steel Worker etc.   We have a wide range of welding manipulators such as column and boom 4 M x 7 M, heavy duty rotators up to 100 tons and positioners up to 3 tons. We have the entire range of welding gear viz., SAW, SMAW, GTAW and FCAW welding machines. We also have BugO Speed Weaver welding oscillator for GTAW / FCAW. There are also baking and holding ovens for welding electrodes and flux, apart from portable quivers for welders and welding operators. For stainless steel and exotics, there is a purpose built, segregated area.   We have a well equipped machine shop with a with a 3 Axis CNC Vertical Machining Centre Hartford PRO 3210 imported from Taiwan with bed size 3150 mm x 2100 mm with 70 bar through coolant BT50, 6000 rpm spindle, 20 tools ATC, right angle milling head and Fanuc controller. The machine shop also has a radial drill and 3 gap bed centre lathes.   We carry out post weld heat treatment / stress relieving in temporary purpose built temporary furnaces within our facility or in gas fired furnaces at a specialist subcontractor’s premises. Semi automatic and manual FCAW is used for welding of saddles, supports and stiffeners.   Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing could also be done.   For ASME Code Stamped jobs, we have an Authorised Inspection Services Agreement with Hartford Steam Boiler Inspection and Insurance Company of Connecticut. Hartford Steam Boiler International GmbH is the Notified Body for PED certification jobs. We also have a second AIA services agreement with Lloyds Insurance Inc. For special certification requirements such as US DOT, ADR, RID, UK DfT, IMDG etc., we engage Lloyds Register Verification Ltd. as the certification body. CUTR certification of pressure vessels for Russia or Kazakhstan can also be arranged through duly accredited certification bodies.   Country specific compliance certification such as that for Malaysia, Singapore, Australia etc. can also be arranged through authorized third party inspection agencies such as Bureau Veritas. This would facilitate seamless integration of our pressure vessels into the project in the country of installation.   We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables. All our WPQRs are witnessed and certified by third party inspection agencies such as Bureau Veritas, TUV Nord etc. Welders could also be qualified in presence of third party inspection agencies if it is a requirement. If Client requires us to appoint an independent third party inspection or certification agency, it could be arranged.   We have a totally enclosed steel grit blasting facility complying with Euro III norms imported from Hodge Clemco, UK. Its size is 16M (L) x 8 M (W) x 5 M (H). Items bigger than this are blasted under custom built canopies using 200 litres blast pots and copper slag as abrasive medium. Painting facility is fully equipped with air less spray painting machine as well as cup guns. Special erosion resistant internal coatings can be applied using Belzona or Ceramkote products. If rubber / PTFE / PPE lining is required for pressure vessels, these could be arranged through specialist subcontractors. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is available within reach.

BEV undertakes design, manufacture, testing, certification and code stamping of shell and tube heat exchangers, air cooled heat exchangers, air cooled condensers etc. to ASME Sec VIII Div 1, TEMA, API 660 / API 661. Also we design and manufacture plate fin heat exchangers such as steam coil air preheaters. Various applications include process gas coolers, lub oil coolers, HP / LP Heaters, Condensers etc. to customer specifications. BEV holds ASME ‘U’ and U2 Stamps and National Board ‘NB’ and ‘R’ Stamps. The plant is approved by Hartford Steam Boiler UK Ltd. (Notified Body) for manufacture of pressure vessels under Pressure Equipment Directive PED 2014/68/EU of the European Union, Module H1 and H. Heat exchangers for steam related application such as HP Heaters can be manufactured under IBR Stamp. BEV has a team of competent design engineers, design associates and draftsmen experienced in the field. Thermal design of heat exchangers can be performed using either proprietary software like HTRI or custom developed spread sheets. Generally PV Elite supplemented with custom developed spread sheets is used for mechanical design and latest version of Autocad for drafting. Finite element analysis, stress analysis, vibration analysis etc. can also be carried out by our design associates.   Materials of construction range from carbon steel through stainless steel including exotic metals like SMO (6% Mo), Duplex/Super Duplex Stainless Steel, Hastelloy, Inconel, Incolloy, Titanium, Cu Ni etc. For material preparation, we have a CNC profile cutter with plasma and oxy fuel torches. We can roll shells up to 85 mm thick and 3.2 M wide. Cold working is maximized with CNC band saw, Universal Steel Worker etc.   We have a wide range of welding manipulators such as column and boom 4 M x 7 M, heavy duty rotators up to 50 tons and positioners up to 3 tons. We have the entire range of welding gear viz., SAW, SMAW, GTAW and FCAW welding machines. We also have BugO Speed Weaver welding oscillator for GTAW / FCAW and custom developed jigs for tube to tube sheet welding. There are also baking and holding ovens for welding electrodes and flux, apart from portable quivers for welders and welding operators. For stainless steel and exotics, there is a purpose built, segregated area.   We have a well equipped machine shop with a 3 Axis CNC Vertical Machining Centre Hartford PRO 3210 imported from Taiwan with bed size 3150 mm x 2100 mm with 70 bar through coolant BT50, 6000 rpm spindle, 20 tools ATC, right angle milling head and Fanuc controller. Tube sheets and baffle plates drilling, facing and gasket grooving can be accomplished with high precision and minimum turnaround time. We also undertake job work on tube sheets and baffle plates. The machine shop also has a radial drill and 3 gap bed centre lathes. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We carry out post weld heat treatment / stress relieving in temporary purpose built temporary furnaces within our facility or in gas fired furnaces at a specialist subcontractor’s premises of pressure vessels. Semi automatic and manual FCAW is used for welding of saddles, supports and stiffeners.   Heat exchanger tubes, plain and finned, straight as well as U tubes are available from local suppliers. There are reputed manufacturers in our approved suppliers list, including some with R/D 1.0 bending capability. For tube expansion, we have state of the art digital wattage controller and sets of expanders and mandrels of various sizes. Tube end facing, beveling can be done using portable ID mounted machines.   Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing could also be done.   For ASME Code Stamped jobs, we have an Authorised Inspection Services Agreement with Hartford Steam Boiler Inspection and Insurance Company of Connecticut. Hartford Steam Boiler International GmbH is the Notified Body for PED certification jobs. We also have a second AIA services agreement with Lloyds Insurance Inc. GOST-R certification for Russia or GOST-K certification for Kazakhstan can also be arranged through duly accredited certification bodies.   Country specific compliance certification such as that for Malaysia, Singapore, Australia etc. can also be arranged through authorized third party inspection agencies such as Bureau Veritas. This would facilitate seamless integration of our equipment into the project in the country of installation.   We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables. All our WPQRs are witnessed and certified by third party inspection agencies such as Bureau Veritas, TUV Nord etc. Welders could also be qualified in presence of third party inspection agencies if it is a requirement. If Client requires us to appoint an independent third party inspection or certification agency, it could be arranged.   We have a totally enclosed steel grit blasting facility complying with Euro III norms imported from Hodge Clemco, UK. Its size is 16M (L) x 8 M (W) x 5 M (H). Items bigger than this are blasted under custom built canopies using 200 litres blast pots and copper slag as abrasive medium. Painting facility is fully equipped with air less spray painting machine as well as cup guns. Special erosion resistant internal coatings can be applied using Belzona or Ceramkote products. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is available within reach.