Balaji Consultants Pune, Maharashtra

Lube Oil Blending Plant designed and supplied by Balaji Consultants are used for processing various grades of automotive and industrial lubricants. We set these plants are tailor made to meet the several requisites of clients. In this plant the base oil and the various additives and blended under hot/ cold condition depending upon the grade of oil being formulated. Finally the filling of finished lube oils into containers of various sizes are carried out. This plant is can supplied as a fully automatic batch process with the help of load cells and PLC – SCADA control System.

  We offer extremely effective Regenerative Clay Polishing Process to our valuable customers. Available with us at industry leading prices, these processes are used for polishing of the distilled product from either the WFE or the batch distillation plant. The distilled oil is passed through a bed of special clay to obtain a high grade of no smell , low colour lube oil . This clay is highly cost-effective and can be reactivated in situ and can be used for over 150 times more than the normal clay. The processed oil is known for its odourless composition, characteristic colour and high stability against oxidation. The spent clay obtained is non-hazardous and can be disposed off in a normal landfill. This process is suitable for small capacity plants

Hydro-treating / Hydro-processing  process involves reaction of hydrogen-rich gas with lube oil distillates  to produce API  Group II + Group III oils ,  under calculated conditions of pressure and temperature in presence of metallic catalysts. The reactions include reactions with chlorine, sulfur, nitrogen that produce inorganic products such as HCl, H 2 S and NH 3 . saturation of olefins that produce a stable, oxidation resistant product and aromatics saturation. After the reactions are carried out in specially designed reactors, the high pressure gas is neutralized, cooled and recycled back to the reactors. Make-up hydrogen is added to compensate for reaction and solution losses. The oil (liquid) under high pressure is depressurized and contacted with steam to remove lighter naphtha-like fractions so as to meet specifications of volatility for the base oil product. The base oil product is cooled and sent to storage. The naphtha product is used as fuel in the process plant. The off- gas containing H 2 S, mercaptan-like sulfurous compounds and very light hydrocarbons is sent to a thermal oxidizer/ flare . The mixture of naphtha, sour wash -water and condensed steam are collected in an oil-water separator. The sour water from the srubber , with dissolved H 2 S and ammonia is stripped with steam. The overhead stream from the stripper, laden with H 2 S and ammonia is routed to the thermal oxidizer .

We hold expertise in offering NMP Extraction process to our valuable customers. This is our indigenously developed technology by continuous R&D. The distilled oil from either WFE or Vacuum distillation has to be polished to improve the viscosity index, Colour, Oxidation stability. The cleanest method of doing the same is extracting the distilled oil by NMP solvent and then separating and distilling the solvent from the oil and from the extract for reuse, the final traces of NMP in the oil and extract are removed by stripping. The solvent extraction technology is the most preferred method of polishing for big capacity plants exceeding 1000LPH. This process is designed and supplied in both continuous and semi continuous manner depending upon the capacity of the plant. This process does not produce any solid waste, the solvent is recycled back and the extract left behind is used as fuel in the plant itself.

Our Company is instrumental in offering Clay Treatment Process to our valuable customers. This process is highly demanded in refining and recycling of various used lubricating oil due to its low cost of polishing. This process is widely used in different small investment plants as it produces reasonable characteristic colour and oxidation stability of the final distilled oils.

We supply Grease Manufacturing Plants for manufacturing various types of greases with the help of distinguished equipment, which is typically used in areas where continuous supply of oil cannot be retained as open bearings or gears. Grease kettle that we have installed in our system is apt for functioning under different operating pressures & temperature and is available in specific types including sun & planetary and counter rotating with scrapers.