Bajaj Printpack Machineries Ltd

Manesar, Haryana

Electroforming Tank Complete with one tank system ( Nickel Electroforming System which produce a copy of nickel shim) with fluid temperature control with high accuracy, heavy duty molded poly propylene tank, transformer with current density control and voltage spotting, Titanium baskets are supplied ready fitted with double sewn bags and complete with nickel rounds. Active carbon filter of plating solution is maintained access carbon from tank. Electroforming current is supplied via a double wound heavy-duty transformer. Amperages incrimination set according to the target of shim thickness in digital ampere hour meter.

Pneumatically operated unwind and winding shafts.Electronic Edge cum Guide system to align the material.Stationery Table to check online the material quality.Circular blade to cut high thickness paper and plastic. Easy to load and unload the unfinished and finished roll.Blower suction to remove side trim.

Auto Feeding Laser Cutting Machines play important role in laser cutting machines for flexible material. The Auto feeding system is added to save time and cost, and toimprove work efficiency. Crawler correction devicecan prevent crawler belt dislocation when working. Cloth auto-collecting deviceis very convenient for users to collect cloth. Multi-layer feeding deviceis ready for users to process multi-layer cloth at the same time. To meet demand of cutting in large width, a series laser cutting machine adopts themachine tool-level chassisto ensure the stability and accuracy in high speed working. The moving system adoptslinear guide and precision gear, matched up with theadvanced DSP-controlled 3-phase stepper motorto ensure the working accuracy. New-style high-efficiency laser tubeis adopted. Laser beam is more stable than the traditional type. Usage age is more than10000 hours.

Machines Features:

Save time & CostImprove Work EfficiencyAuto Collecting DeviceMulti-Layer Feeding DeviceIncrease ProductivityAccuracy in High Speed WorkingSafety in OperationLess Maintenance CostReduce Manpower CostProduce Multi Product on one MachineProgrammable type Automation Having new type of High Efficiency Laser TubeLaser Tube Age is 10000 hour

Application Substrate:Available For Engraving And Cutting Such Flexible MaterialsSuch As Woven LabelEmbroidery LabelPrinted LabelLeatherCarpetSuede FabricDenim JeansStuffed ToysTextilesIndustrial Fabrics

The rotary webfed finishing press with modular design.

The webfed finishig presses of spm steuer quarantee highest flexibility due to their finishing modules. You simply set up the finishing modules in house according to your job and are able to quickly and easily combine multiple applications, such as hot foil stamping, cold foil transfer or blind embossing with one single finishing press.

The rotary webfed finishing press with modular design
Description
Technical data

Modular system

A decision for individual finishing modules and a decision for highest flexibility. You simple set up the finishing modules in the sequence according to your job requirements. Within only a few hours and without the help of our engineers, the modular system allows to reconfigure and combine multiple applications within one production line. Among others, the following applications are available:

• Hot foil stamping and hologram application
• Cold foil transfer / UV-casting
• Blind embossing

Patented sleeve technology for die- and impression cylinder

Sleeves with their diameters adapted to the printing format. The exchange of a sleeve is done within a few minutes and without the use of any tools. In comparison to costly cassette systems, the sleeve technology boasts a variety of benefits:

• Greatly reduced setup times for format and layout changes
• Well-prices sleeves for maximum cost reduction
• Standing forms for repeat jobs

High performance foil unit

The newly designed foil unit combines highest presicion foil handling with greatly reduced setup times and further reductions in foil comsumption.Highest application quality

With the all new cylinder bearer ring design, the negative influence of standard bearing play is eliminated.

Machine able to fill dense, semidense, powder or granular products (depending on the type of dosing unit installed on the machine) into pre
-formed trays or cups. It is composed of:
- Store for stackable containers.
- Store for seal.
- Seal welding station.
- Store for aroma preservation over
-caps.
- Interchangeable. containers
-holders.

Pneumatic dosing group for dense and semi dense products.
- Automatic tubes orienting system.
- Tube trim station with recovery of scrap.
- Tube max diameter 60 mm.
- Tube max length 280 mm.
- Dosing range up to 500 c.c.
- Speed max. 35 pcs/min.

Automatic filling line

Able to fill dense and semi dense products. These lines include two or four dosing units to allow higher production speed. Production: 3.000 pcs/h e 6000 pcs/h, in relation to product to be filled and containers. Dosing range: 50
-500 cc.; 100
-1.000 cc; bigger dosing on demand.

Filling monobloc:

filling line for liquid products composed of 8 stations.

Weight dosing unit Mod. RSPE/40 Linear

Machine for weight dosing in plastic and metal drums or pails, with different capacity from a minimum of 5 Kg to a maximum of 20 Kg.

SPECIAL, Automatic System

Able to fill with vacuum device, different containers with total absence of air bubbles. Dosing time with vacuum pump and recovery of surplus products. Semi
-automatic or automatic loading of containers, capping and automatic unloading of the containers being processed. Machine made in stainless steel with electronic control directly by the panel of all the operations work. Production speed from 900 to 1800 pieces/hour, depending on the type of work.

Packing line for foods

Filling system for dense and semi liquid food products, such as jam, sauces, juice, cream and similar in jar or glass bottles to be closed by vapour vacuum system with caps type twis
-off, pry
-off, D.T.O., Pry
-Twist. Production speed connected to filling speed (the line in the picture herein has a production of approx.1200 pieces/h) to increase the production it is necessary to bring to 2 or 3 the number of dosing cylinders.

Machines Features:-

• High Speed Foil Transfer
• Easy to Operate
• Waste transfer winding
• From 6 to 16 foils transfer.
• Easy to load and unload foil and substrate.
• Uniform heating system with oil heating.

Application Substrate:

• Transfer on Paper.
• Transfer on foil.
• Holographic and non-holographic hot stamping application.
• Aluminium Foil for pharma.
• Holographic transfer on PVC/PET film.

Features:

1. The embossing press adopt cylinder-to-cylinder structure with steady pressure. The pressure can easily adjust with different thickness of paper.
2. The wheel is designed with quick warm-up time and with temperature control ranges 80 C-150 C. You can easily adjust pressure with high precision.
3. The machine is applied to embossing and ink-free printing, pollution-free, low power and odorless; making different graphic images which can be special designed for the cutomer. Such as:reflection, ice, laser, #D, etc.
4. Applications includes: Packing:cosmetics, gift, medicines, cigarette, wine, teas, handbags, etc.; Cards: greeting cards, invitation cards, special occasion cards, playing cards; Pictures: Religious figures and themes, works of art, etc.

Complete with unwinding of Polyester film with tension control, magenetic brake, idler roller, heavy duty frame for easy load or unload the polyester film roll, all idler roller are dynamically balanced M.S. with grinding and chroming mirror finish. main embossing roller shim mounting roll, specially designedwith heating system driven with 2 H.P.AC variable drive and impression roller are also specially designed and mirror finishing. setting of embossing from one print to another with latest design and easy micro setting with turning knob. All gears are hard and ground, four pneumatic cylinders to impression on film to embosses the shim image in micro pressure setting and in engage or disengaged by turning a button complete with pressure control, indicator, solenoid valve, gauge meters (analog) air and oil filter (all hydraulic accessories standard company make) in-let, outlet etc., hetaing roller (one embossing and impression) are controlled by servo drive and PLC control with touch screen and all other standard accessories.

Automatic Slitting Machine- BPM-ASM-1000:

• Compact Structure, Convenient operation.
• Three frequerence conversion drive, PLC central control.
• Hydraulic system for material ascending and descending.
• Splicing Table for unwind.
• Laser system for core positioning.
• Air expanded slip shaft for rewind.
• Multi slitting modes.
• Cut to length and auto length counting (meter).

Main Application:

• Used in BOPP, CPP, PET, PE, Nylon (PA), Paper.

MECHANICAL RECOMBINATION MACHINE (MODEL NO.- BPM-MR-150)

STANDARD FEATURES:

The system includes Heated die block. This system is capable of mechanically recombining single holographic images onto large acyclic sheets are then to be silvered and used to make nickel production shims. The system is capable of recombining image up to 300 square Millimeters.

This machine is fully automatic controlled with siemens PLC programmable controlled with procession of 25.

Site Preparation & Installation Requirements:

Customer is to provide for all utility hook-ups and arrange for the unloading and positioning of equipment in the factory. Customer is to provide labor and moving equipment for the final assembly. All services are to be pre-installed by the customer according to a plant layout jointly developed by the customer and supplier. Area should be climate controlled. Training (at the sellers Factory) Acrylic sheet maintenance. Image layout spacing.

High Speed Dry Laminator- BPM-HSDL-2350:

• Ten frequency conversion motors and inverters for synchronous drive.
• Imported PLC Control.
• Color Touch Screen for human machine interface.
• Independent infeed structure for coating, five section of dancing roller tension close-loop control.
• Glue smoothing roller device for smooth coating.
• EPC pneumatic and photoelectric web guide at the exits of unwinding part and drying tanks are actively synchronously roating.
• Multi section independent constant temerature hot wind dry system, guide roller in drying tanks are actively synchronously rotating.
• Pneumatic open type drying tank structure, air suction at upper and lower tanks, effective control and solve the problems of left solute amount and material winkless.
• Three-roller laminating nipping roller device with back nipping steel roller, it also has outer circulation oil heating laminating teel roller.
• Round plate mode two shafts at unwind and rewind air expanded shafts to load and unload material.
• High safety.

Main Application:

Suitable substrates: Film, aluminium, foil, paper.

Main Feature:

• Gravure Coating
• Single or dual shaft for unwinder and rewinder; automatic tension control
• Automatic web guide for unwinding and drying way
• Drying inks with independent temperature control and recirculation adjustment; max. temperature:230 C.
• Steel rollers inside drying tanks driven by independent motor; automatic tension control.
• Central Control of the whole press by PLC with touch screens.
• Drying sources; electricity, thermal oil, etc.

Main Applicaton:

It is used in film materials, stamping, foil, etc.

The Desktop Registered Holographic Hot Stamping Applicator from Bajaj Printpack Machineries is designed for holographic security on a wide variety of documents.Unlike most other models on the market The Bajaj Printpack Machineries Desktop unit can run both specific image holograms and wall paper pattern holograms. It will foil in any position on Paper, Plastic etc, If required it can take engraved dies to personalise the foiled image to the clients own requirements e.g. initials or corporate logo. With suitable foils it can stamp images on plastic credit or bank cards, membership cards, ID cards and the new thinner telephone cards.

Roll To Roll UV HOLOGRAPHIC EMBOSSING MACHINE, Save Time & Cost, Improve Work Efficiency, Most Advanced, Delicate Marking, Fastest Marking