BK Engineering Jaipur

Manor Pur, Jaipur, Rajasthan

• Flour and semolina mills
• Seed cleaning plants
• Cereal cleaning mills
• Malt factories
• Feed mills
• Cereal storage silos

• Vibrating structure supported by elastic shock-absorbing elements, containing the sifting body with two rows of sieves pairs.
• Self adjusting grain feed.
• Self cleaning of the sieve covers by means of rubber balls, Transparent plexiglass panels for checking the cereal strata.
• Steel or wooden made sieve frames equipped with easily replaceable perforated plates.
• The vibrator motors, which provides the oscillation for the separator.
• To top it all the best quality vibrating motors are equipped which provides the oscillation for the Aspirator Separator.

Vibrating process is maintained by means of vibro-motors, which are placed in the center of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers by vibrating together and driven by vibro-motors convey the product into mid-section of inlet. The grain is separated uniformly on the entire surface of the screen by means of an adjustable regulating gate. If it is necessary, for better product flow another adjustable regulating gate can be fixed to the inlet of thescreen. When the grain passes through from the first screen to the second one, larger size impurities or foreign particles are kept by the first screen and directed to coarse offal discharge line. The remained smaller size impurities or foreign particles, which pass through the second screen, are transferred to fine offal discharge line. Then, the cleaned product is transported to an air canal or tarar.

• Low energy consumption, high capacity and operating efficiency.
• Easy and minimum maintenance, hassle free operation by using vibro-motors.
• Adjustable inclination (angle) of mesh - grades range 2 - 12. Due to this unique feature, the Aspirator Separator can be used for any kind of cereals at maximum efficiency.
• Durability and long lifetime.
• Quick and easy replacement of mesh and practical cleaning possible.
• Noiseless working.

• It is designed to be used for both food and non-food industrial applications.
• At food processing industry.
• Flour, semolina and feed mills.
• Food processing systems.
• Coffee and cocoa processing plants.
• At chemical and similar plants.
• At cement factories.
• At fertilizer plants.
• At stone and lime plants.
• At other similar industrial plants.

The whole body is fabricated from steel sheet. Because of international safety regulations, inspection and installation covers should only be opened by suitable tools. The driven system is designed to move only in one direction. Reverse movementisn't permitted. For special applications, mostly worn surfaces are supported (covered) with replaceable plates.

• With direct-coupled reducer motor.
• With chain or belt-pulley driven reducer system.

The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal.

• High efficiency with less power consumption.
• Easy and minimum maintenance.
• Durability and long lifetime.
• Smooth operation.
• Movement direction control switch for safety precaution.

• At food industry.
• Flour and semolina mills.
• Feed mills.
• At Cement industry.
• At chemical industry.
• At wood processing industry.
• At lime processing industry.
• At salt processing industry.
• For other similar industries.

• Semi cylindrical troughs and out-wall installed ball bearings.
• Plastic bushing installed intermediate bearings allows free maintenance Spiral The screws or spirals are welded on a pivot in a regular pitch Types of drive.
• Motor with coupling.
• Flanged motor with coupling.
• Chain driven type motor Special designs (at request).
• Stainless steel construction.
• Variable screw pitches.
• Special painting applications.
• With feeding box The modular system allows it to be used for many and variable applications.

The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal.

• High quality.
• High Efficiency
• High Extraction
• High Capacity
• Long Life
• Maximum hygiene.
• Maximum Security
• Maximum simplified using.
• Low periodical maintenance.
• Low delay to change the spares parts.
• Low energy consumption.
• Noiseless.
• Perfection and aesthetic.

• Standardised dimensions and modular sections
• Standardised spare parts
• Supply and manufacturing possibility for special requests and applications

• Flour, semolina, rice mills
• Porridge Plant
• Corn, Soya, Pea, cocoa, coffee plant
• Pharmaceuticals
• Sugar, Salt, Spice Plant
• Dairy Plants
• Dehydrated vegetable processing
• At other similar industrial plants.

• Pin Mill can be manufactured to a number of standards, from the basic machine in all mild steel up to dairy standard with all parts in stainless steel allowing it to be washed down.
• The machine can be gravity fed or installed in pneumatic conveying lined which allows it to be adapted to suit many applications.
• It's milling zone is consist of rotary pins and static pins. Particles hit these pins and get split. Particles can get abundant times of hit because there are several rows of pins.
• The rotary pins can suck airs to reduce the heat generated by friction. There is a air sealing device to protect bearing keep clean.

The grinding action within the Pin Mill is achieved by impacting the product particles with a series of hardened steel pins. The material to be ground is pneumatically or mechanically conveyed from the hopper to a Pin Rotor where the break-up of the material occurs. The product enters through the eye of the machine and then passes through rows of pins rotating at high speed between stationary pins. The product particles are shattered into fragments as they progress towards the outlet. This action creates a fan effect and a high volume of air is drawn through with the product, keeping it cool. The machine's grinding action can be controlled by altering the feed rate to the machine and the speed of the rotor. Mukul Enterprises also offers a size reduction system complete with cyclones, dust collectors, fans and discharge valves.

• Low energy consumption, high capacity and operating efficiency.
• Easy and minimum maintenance, hassle free operation by using vibro-motors.
• Adjustable inclination (angle) of mesh - grades range 2 - 12. Due to this unique feature, the Aspirator Separator can be used for any kind of cereals at maximum efficiency.
• Durability and long lifetime.
• Quick and easy replacement of mesh and practical cleaning possible.
• Noiseless working.

• Flour and semolina mills
• Seed cleaning plants
• Rye, Oats, Barley, Corn Plant
• Cereal cleaning mills
• Feed mills
• At other similar industrial plants.

• This machine consists of three main parts. Two sieve boxes and a central framework containing the drive unit. These parts are assembled by means of screws and transversal beams.
• It is possible to separate the machine into three main parts for easy handling, shipping and hoisting to the installation floor.
• The inner framework comprises all the parts dealing with the machine motion, in particular, the electrical motor, shaft and the counterweight mass. The whole shaft - counterweight unit is bedded by double ball bearings. The drive unit is easily accessible by removing the large side panels covering the central framework.

The product comes from above through one or two inlets and is sifted in the sieve nest, this operation being due to rotary motion of the machine and gravity. A special device fitted at the inlet of channels provides a very precise separation of the product load along the entire width of the upper sieves for a remarkable increasing of the sifting of the single passage. The great numbers of superimposed sieves and their square shape also guarantee an effective sifting action and a precise classification of the products, positively affecting the final grinding yield. Each machine is completed with its own product inlet and outlet boards, the discharge control spouts and the connection sleeves made of fabric permeable to the air

• High sifting capacity can be obtained by using different frame heights and intermediate frames (spacers). In this way, below and above sifting paths can be adjusted.
• Effective sifting possibility at high capacities.
• A special pressure-clamping device provides proper and tight closing of access doors,
• Two-way product flow
• Durability and long lifetime,
• The sieves, square shaped and having an unchangeable structure, are made of first quality stable wood and are completely covered with laminated plastic .
• More sifting area is provided by changing the sieve frames position in right angle,
• Vertical and horizontal dividing possibility of sifting passages at any required level,
• Easy cleaning and maintenance possibility,
• A large variety of standard and special sieves enable the arrangement of many sifting in order to meet any flow sheet demand.

• At food industry
• At flour and semolina mills in the cleaning, milling and packing sections
• At feed mills
• At nut processing plants
• Brewery plants
• At chemical industry
• Paint factories
• Plastic plants
• Gas conveying systems
• At wooden industry
• At stone and soil quarries
• At cement factories

The fan body and the impeller are precisely manufactured and fitted on a steel foundation. The unit is designed and outfitted with special blades and can be easily dismantled and reinstalled, if high rpm is required. If required, it can be supplied by installing soundproof isolation.

• Safe working conditions.
• High efficiency
• Noiseless working conditions
• Standard rotation possibility at certain angles for the position of outlet
• Fixed to main body by anti-vibration props
• Minimum maintenance need
• Smooth operation
• Low energy consumption

• At food processing industry
• Flourmills
• Semolina mills

• BRAN FINISHER consists of a screw for product introduction with centrifugal disc.
• Bran Finisher is equipped with Statically balanced rotor fitted with four beaters, each with adjustable angle and distance to the cover.
• Shaft of Bran Finisher is mounted on a double row of spherical roller bearings and supports,
• The cover of Bran Finisher is made of perforated sheet steel specially shaped to avoid internal turbulence.
• Adjustable paddles are also installed in the Bran Finisher to vary the rate of product flow through the machine.
• Two wide doors permit easy access for inspection and screen removal in the Bran Finisher.

The product is thrown towards the screen by means of a wing - fitted rotor, which is rotated horizontally; consequently, the flour and bran are separated from each other. Due to centrifugal force, the product is thrown towards the screen whose size is selected beforehand. During the screening process, flour passes through the screen and larger sizes of bran are directed to the discharge outlet.

• Low energy consumption and high output.
• Minimum and easy maintenance.
• Durability and long lifetime.
• Practical and easy cleaning process.
• Quick and easy screen replacement.
• Noiseless working condition
• Trouble free operation
• Less space is needed, when double model is used
• Different air connection possibilities per request

• At flour mills
• At coarse and fine semolina passages
• After roller mills or before plansifter inlet

Drum Detacher or a Drum Sieve consists of a cylindrical steel body supported by stands from both sides. The design of supports allows the drum detacher to be installed on the floor or to be suspended from the ceiling. The rotor is outfitted with four beaters. It is bedded at both ends by ball bearings, which are installed outside. The rotor can be driven by direct- coupled or belt-pulley system either from inlet or outlet side. Reliable materials precleaning by the drum detacher protects all the downstream processing equipment against damage. This enhances the operating reliability of the entire production plant.

The material to be detached is fed through the inlet directly to the rotor and is caught by the inner surface of the jacket, which is installed with six impact bars helps increasing the detaching output. The pitch of beaters directs the material from the feeding point to the discharge point of the machine.

• Delicate detaching without degradation of stock.
• It can be installed on the floor or suspended from ceiling.
• Possibility of right hand or left hand inlet.
• Low power need.
• Driven either by belt-pulley system or by direct connection to motor.
• Low energy consumption.
• Connection by coupling or pulley system

• At food industry
• Flour mills
• Semolina mills

• A fixed main chassis
• An oscillating body which accommodates the sifting sieves
• An aspiration channel

The exhaust chamber comprises two aerodynamically designed channels with a set of specially designed valves fitted above the sieves for the optimum adjustment of airflow passing through the sieves. The two channels converge at the exhaust intake, which is fitted with an adjustable butterfly valve.

The flow rate of product is adjusted by means of a gate, which provides a perfect distribution of product along all entire width of sieves. The optimum vacuum influence is obtained on the entire surface of sifter by means of aerodynamic air channel and air regulating valves. Bran and similar light materials are kept in suspension due to vacuum influence and transported to discharging channel and collecting box fitted below. The product (semolina) is separated from bran to be classified by means of sieves in accordance with granules.

• High capacity by using extended sifting surface.
• Effective cleaning by using brushes.
• Adjustable sifting speed.
• Minimum preventative maintenance and trouble - free operation by means of vibro - motor drive.
• Noiseless working condition.
• Easy cleaning process and hygienic working conditions.
• Light metallic sieve frames with adjustable tightening device.
• Quick and easy replacement of sieves.

• At Food Industry
• Wheat, rye, oats, barley and corn processing plants.
• Coffee and similar products processing plants.
• And other food products processing plants

This machine consists of three main parts. Two sieve boxes and a central framework containing the drive unit. These parts are assembled by means of screws and transversal beams. It is possible to separate the machine into three main parts for an easy make handling, shipping and hoisting to the installation floor.

• 2 pieces symmetrically designed sieve boxes.
• 1 piece drive housing.
• 2 pieces carrier arms.
• 1 set of suspension group including suspension rods.

The inner framework comprises all the parts dealing with the machine motion, in particular, the electrical motor, shaft and the counterweight mass. The whole shaft - counterweight unit is bedded by double ball bearings. The drive unit is easily accessible by removing the large side panels covering the central framework.

The product comes from above through one or two inlets and is sifted in the sieve nest, this operation being due to rotary motion of the machine and gravity. In this way from 5 (five) to 7 (seven) selections (sorts of product) with different granules can be obtained at the horizontally divided passages and 12 (twelve) selections at the vertically divided passages. A special device fitted at the inlet of channels provides a very precise separation of the product load along the entire width of the upper sieves for a remarkable increasing of the sifting of the single passage. The great numbers of superimposed sieves and their square shape also guarantee an effective sifting action and a precise classification of the products, positively affecting the final grinding yield. Each machine is completed with its own product inlet and outlet boards, the discharge control spouts and the connection sleeves made of fabric permeable to the air. The machine is easy in maintenance for it's quite an easy matter to install and dismantle and insert the telero frames into the boxes. The special and even structures of sifters do not allow insects and moths to shelter.

• High sifting capacity can be obtained by using different frame heights and intermediate frames (spacers). In this way, below and above sifting paths can be adjusted.
• Effective sifting possibility at high capacities. It is possible to increase 22 % sifting area by using G type sifter boxes Each sifting cabin can accommodate up to 28 sifters.
• A special pressure-clamping device provides proper and tight closing of access doors, Two-way product flow.
• The sieves, square shaped and having an unchangeable structure, are made of first quality stable wood and are completely covered with laminated plastic (Formica).
• More sifting area is provided by changing the sieve frames position in right angle.
• Vertical and horizontal dividing possibility of sifting passages at any required level.
• Easy cleaning and maintenance possibility.
• Internally coated insulation panels to avoid condensation, if necessary.
• A large variety of standard and special sieves enable the arrangement of many sifting in order to meet any flow sheet demand.

• At food industry.
• Flour & semolina mills.
• Corn, barley, rye and similar cereal processing plants.
• At other food industries for rolling, crushing and other similar processes.

• Our new model of the roller mill is equipped with a belt system, which provides several advantages to the user compared to the geared type roller mill.
• Since gearbox is not used, consequently, there is no need to modify gears because their size get smaller in geared type roller mills due to calibration of the rolls.
• There is no need to inspect oil periodically. Periodic maintenance is minimized and there is no oil consumption.
• The consumption time for maintenance and replacement of worn -out parts is minimized.
• The erection and dismantling time of the rolls is very short comparing to the geared type roller mill.
• Cost of operation and maintenance is very low.
• The source of noise, which is caused by using geared type roller mill, is eliminated. Nevertheless, the machine is isolated from noise.

The parallel working rolls are automatically opened and closed by pneumatic system, which is actuated by an electronic control unit. The clean grain enters the roller mill through a glass spout and the grinding process starts. Capacitive level indicators adjust the amount of grain, which enters the roller mill from its inlet, which controls the feeding rolls. The grain, which flows regularly through the rolls, undergoes processing. The adjusting system, which provides a very precise approach of the rolls to each other, can be easily integrated to the automation system. The air, which is sucked by means of a pneumatic system via specially created air channels, provides regular flow of grain between the rolls. The efficiency of the roller mill is increased due to such feature. The grinded product is discharged into a hopper, which is placed underneath the roller mill and then conveyed by means of a pneumatic system.

• High capacity and efficiency
• Centrifugally casted parallel operating rolls
• Easy and minimum periodical maintenance
• Low operation and maintenance cost
• Minimum consumption of spare parts
• Cost of operation and maintenance is very low.
• Low energy consumption.
• Depending upon grain amount, by means of capacitive level indicators, automatically actuated flexible feeding control system.
• Minimum time consumption during erection and dismantling of the rolls.
• No need gears modification since they dont exist in the new model.
• Durability and long life.
• Easy adaptation to automation system.
• Noiseless and smooth working conditions.
• Automatic engagement and disengagement of rolls.
• Double layer isolation prevents condensation.