Azad Engineering Works

Hapur Road, Meerut, Uttar Pradesh

Owing to our industry know-how and technical expertise, we are involved in offering installation services for a variety of industrial systems, pumps, switches, etc. Since inception in 1985, we have been able to maintain a team of astute professionals, who are highly experienced and hold expertise at their respective work profiles. We ensure that the provided solutions adhere to the set industry norms. All you need is to just dial our numbers to avail the benefits of our installation services. We are based in Meerut (Uttar Pradesh, India), feel free to contact us anytime.

Range :

• SUGAR PLANT

• CEMENT PLANT

•  Paper PLANT

• Iron PLANT

• Steel PLANT

ApplicationAzad Engg. has developed oil circulating system (O.C.S.) Which is best suited for paper industry, steel plant, sugar plant. etc.

ConstrucrionIn O.C.S. we use the gear pump/ screw pump discharge up to 500 LPM driven by electric motor. Pump is connected with reservoir. Reservoir up to 500 LPM driven by electric motor. Pump is connected with reservoir. Reservoir capacity is depend on pump discharge. in line filter, cooler and other control with the gauge filted by standard tubing and fiting on strip.

WorkingIn O.C.S. oil is sucked from reservoir with the help of pump and  ejected on lubrication point Through filter and cooler, Oil is returned in the reservoir by retuming line. Before pushing the oil again it should be clean with normal temperature.

Manifold (for metering catridge)Manifold are required for mounting of oil distributers. These having two pods of 6mm OD tube and few side outlets. Oil distributors are screwed directly on side outlets of manifolds.

Dual Line Lubriction System basically is adopted for the machine, where number of lubrication points to be fed by the grease are many and actuated at far distances. This system guarantees positive feeding of grease (of consistency upto NLGI-2) at different points on the machine under heavy pressure. All the points of the machine are connected through piping to the dose feeders and all the dose feeders are jointto the main pump through high pressure seamless pipe.

Details:

• Pump-Plunger type driven by electric motor.
• Pressure upto 400Kg/cm2.
• Discharge-upto 250 grams per minute.
• ReservoirCapacity-upto 250 Litres.
• Dose Feeders with discharge 0 to 10 grams/cycle (Adjustable).

This system is ideal for heavy engg. Fields where lubrication points are many and are located at far off distance like-Sugar Plants, Chemical Plants, Cements Industries, Nuclear Thermoelectric and Hydroelectric Power Stations, Furnaces, Iron and Steel Plants, Earth Moving Equipments, Milling Machineries, Coal and Mineral Industry, Mills and Crushers etc.

Multiline radial lubricator is best suited for machine /plant where lubrication is required with high pressure continuously / intermittently for individual point. This lubricator are used for machine / plant like rolling mill, sugar plant, cement plant, rubber mixing machine, forging hammer, stone crusher, spong iron plant etc. This lubricator comprise of a single pumping station having a number of plunger pump placed radically and fitted on to the outer periphery of the housing. Each plunger unit is given a reciprocating motion with the help of a cam. The cam rotates with the help of an electric motor and speed reduction gear box. The dose per plunger pump / cycle is 0.05 to 0.25cc (adjustable) with maximum pressure 200 Kg/cm2. These all plunger pump are connected to the lubrication point directly / progressive block by mean of tube, rubber hose, compression type fitting, clamping etc.
Grease filling in the reservoir with the help of other pump. %" BSP port is provided on reservoir. • Always use proper & clean lubricants. Avoid foreign particles in the pump. • Always fill the lubricants before it is empty to avoid air in the pump. • Should always careful with regular maintenance of plungers and reservoir for its long life.

Note: 

• (LX) Transparent Reservoir
• Reservoir Capacity Provided as per customer Requirement.

Single shot motorised lubrication system is an efficient and safe method in which required amount of oil is delivered to various lubrication point of a machine from one central source. It is a total loss system and does not require any return line for collection of oil. These motorised lubrication units are to be run intermittently by the use of ON/OFF TIMER and CONTROLLERS.

ApplicabilityMachine tools, Textile machines, Die casting machines, Shearing and press brakes, Rubber mixing machines, Printing machines, Presses and hammer, harmaceuticals, food processing equipment etc.

Mist lubrication unit is designed to meet the requirement where oil is supplied in the form of fog/ mist. It is basically pneumatically operated. It is available both in intermittent/ continous discharge, through pneumatic pump, oil come in atomizer with the help of progressive block/ metering cartridge/ control valve and with air from the solenoid valve, we get the mist lubrication. Air is controlled by ON/OFF Solenoid valve.

ApplicabilityConveyors, sliding chains, textile machines, stripes, spindles, shearing machines etc.

Plunger pump is a compact pump that gives metered amount of lubricant in every stroke. We can adjust the discharge by adjusting screw. Output can very from 0.05cc to 0.25cc/stroke & delivery pressure 200 Kg/cm' max. The stroke of the plunger remains always same. The mounting threads of the plunger is M22x1.5 Plunger pump is also available in 0.50cc/stroke, 0.70cc/stroke & 1.6cc/stroke (non adjustable).

These are metering valves where stroke of piston determine the amount of oil to be ejected. The cartridges operate as soon as pressure build up in lubrication line. When the pump is off and the pressure in the lubrication line drops, cartridge get recharged. Small time gap is allowed between the subsequent operations of the pump for proper recharging of the metering cartridges.

The Electronic Controllers are used for automatic controlling of lubrication systems. There are different models used for different applications. Following models are under our regular production. These are used in the lubrication systems where pressure switch/ float switch are provided for sensing the pressure load and low oil level. In the controllers signals for Pressure & Low oil level sensing are provided. ON time is 5 sec. Fixed and OFF Time is 2 to 240 min. Adjustable.

Progressive Distributor Blocks of PB-4555 / PB-6080 series are meant for distribution of lubricant delivered by a pump to various lubrication points in sequence-one after another. If any of the lubrication point is blocked the progressive block will stop functioning. With suitable monitoring device, this blockage is sensed and suitable waming is given to avoid running the machine without proper lubrication system. Secondary block can be connected to output of a progressive block for further distribution of the lubricant. These blocks can be used for following kind of Centralised Lubrication Systems :

• Intermittent Grease Systems
• Intermittent Oil Systems
• Recirculating Oil Systems

For joining two tubes of 6mm OD & 4mm OD.

For diving main line into four lines of 6mm OD tubes.

The Electronic Timer are used for automatic controlling of lubrication systems. There are different models used for different applications. Following models are under our regular production. These are used in the lubrication systems where pressure switch/ float switch are provided for sensing the pressure load and low oil level. In the controllers signals for Pressure & Low oil level sensing are provided. ON time is 5 sec. Fixed and OFF Time is 2 to 240 min. Adjustable.

For joining two tubes angle of 6mm OD.

LS-4 , LS-6 & LS-10 Locking Screw of 4mm. OD tube, 6mm. OD Tube & 10mm. OD tube.

For dividing main line into three lines of 6mm OD tube.

C-4-1, C-4-2, C-4-3, C-6-1 & C-10-1 To clamp single, two , three tube 4mm OD, single tube 6mm & 10mm OD.

MAle thread M10 x1 (For 6mm OD Tubes) Used for right angle connection from pump and manifold.

B-4T/M8 or 1/8"BSP Male thread M8x1 & 1/8 BSP used for right angle tum end point of M/C.

E4T/M8x1or 1/8" BSP Male thread (taoer thread) for right angle connection to lub. point with female tapping.

Male thread 1/4" BSP (taper thread) for connecting 10mm OD tube.

Thread M8x1, M10x1 for closing the etra point & end port of manifold.

SC-6 1/8 BSP, SC-4T M8x1or1/8 BSP For connecting 6mm & 4mm OD tube at end point of M/C.