Pharmaceutical Machines & Equipment #5776063

In compliance with cGMP guidelines
Output up to 226, 800* Tab/Hr (Max)
Main compression pressure up to 100 kN
Higher turret speed up to 42 RPM
Variable speed pulley
Gravitational feed frame
Interlocking at Upper Gauards
Dust Nozzle with clamp
Force feeder with variable frequency drive (optional)
PLC system (optional)q

Sell Offer Details:Offering Capsule Printing Machine

Features:

• Fully Automatic printing machine for capsule/tablet of any size.
• 100% feeding gives higher output depending upon the size of capsule/tablet. smaller the size, higher the output
• Prints on any shape-Round, Oval, Hexagonal, and Triangular etc. -Wax, Sugar or film coated tablets.
• Provides sharp printing on both capsule and tablets.
• Minimum air requirement 10 p. s. i to 75 p. s. i. only.
• Imported pneumatic components used for better performance.
• Hardened gears and shafts give longer life span.
• A versatile, trouble free, easy to operate machine.
• Prints on two sides on a vast range of products.
• Almost any size and shape like Round, Oval, Football, Pumpkin seed, Coffin, Triangular or Hexagonal tablets, Wax, Sugar and Film coated tablets, soft / Hard gelatin capsules Polished and Sealed compressed products all are handled on Trade Mark Printers.
• Edible Ink 45-50 Lakh/Kg. on continual usage.
• IPA 20% of Edible Ink for Capsule.
• IBA 20% of Edible Ink for Tablet.
• Scrapper Blade - 48 HR Span/ Each. (May break on higher tighten).
• Air Pressure Max. 75 psi.

Output:First 300 Hole plate in 28 Seconds. The vertical Loader can fill 2 or 3 Manual Capsule filling Machine trays depending on the quality of the capsule and the skill of the operatorDrive: 0.25 HP 3 Phase 50 CyclesDeminsions : 630MM (L) x 490 MM (W) x 985 MM (H)Weight : 100 KgsThe Base and the covering of the machine is fabricated from stainless steel 304 quality duly polished.TMCL Model

• Fill Hopper with empty capsules
• Place hand-filler loading tray with guide on the sliding base plate.
• Swithch On: The capsules automatically get nested in the tray, cap up and body down. Time taken for loading 300 capsules in 300 Hole tray in 28 seconds in vertical loader (Model APTCL V -28) and 14 Seconds in Horizontal Loader ( Model APTCL H-14)

• Interchangeable parts can be supplied for all size : 00, 0, 1, 2, 3, 4 & 5 capsules.

• Low investment, High Output
• Simple to operate. Can be handled by semi-skilled personnel.
• Easy removable parts. Spares Readily Available.
• Sturdy Fabrication assured durability and long service.
• Designed to Fill all standard-size capsules
• Excellent Cost Benefit Ratio.

Multimill is used for high speed granulating, pulverizing, mixing, shredding and chopping, etc of a wide range of wet and dry materials without special attachments.

As compared to the four common principles of size reductions i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction.

Flow path of material in vertical rotor machine is streamlined.

During Communition, material entering the chamber travels to the periphery and passes through the screen tangentially and radially avoiding chocking and temperature rise.

Salient Features:

• Machine Portable on castor wheels
• High output with process uniformity
• Machine rated for continous opeation
• All contacts parts SS 304 AISI Quality ( SS 316 Quality Optional)
• Direction of blade rotation by reversing switch
• Various combinations of screens/speeds/number of blades/direction of rotation of blades, can be selected
• Higher screen opening area for higher output
• All contact parts can easily be dismantled and clean for change of product
• Wide range of SS perforated and wire knitted screens available
• Dust free operation
• Additional perforated screen at the bottom of pulverizing chamber to eliminate higher percentage of fineness and control granule size more effectively and obtain higher outputs.

Direction of beaters can be changed by reversible switch.Machine is designed for continuous operation.Cylindrical screen for higher output.Castor wheels provided for mobility.Flameproof electrical components can be provided at extra cost.Beaters and scraper blades of S.S. 304 material.All contact parts can be easily and quickly dismantled and cleaned.S. S. Perforated Screens: (Optional)0.5, 1.0, 1.5 mm Hole Dia.2, 3, 4, 5, 6 mm Hole Dia.7, 8, 10, 15, 20, 25 mm Hole Dia.S. S. Wire Mesh Sieve:(Optional)4, 6, 8, 10, 12, 14, 16, 20, 24, 30, 40, 50, 60 Mesh.80, 100 Mesh.

TheAPT -311 Machine is the latest in our range of high speed capsule filling machines. It is comparable to the best because of its outstanding features both functional and mechanical with an output of 35, 000-40, 000 capsules per hours. It is suitable for filling capsules of all sizes with powder /pellets.It's advanced design precision manufacture and flawless performance comply with the requirements of modern pharmaceutical production procedures coupled with its price. APTSACF-SLN makes the most ideal capsule filling machine today.

• Automatic declutching of loader when loading rings are full minimizes operator attention and ensures maximum
• Infinitely variable filling table- speed ensure dosage accuracy
• Automatic drug hopper in feed mechanism eliminates weight variation, reduces operator fatigue and enhances productivity
• A choice of four auger speeds enables the machine to handle a wide variety of powders from highly hygroscopic to the very free-flowing
• Improved design of the drug hopper drive ensures unloading of powder and quick dismanting of hopper for dealing and eliminates any possibilities of contamination of the product with traces of contamination of the product with traces of oil or metal
• Automatic capsule dosing system ensures faster and safer dosing and ejection of filled capsules
• Each row of 12 Holes on Loading ring
• Light weight Magnesium Loading ring

Pharmaceuticals:Creams, Gels, Sterile & Non Sterile Ointments and Biotech products.

Cosmetics: Cold Creams, Hair Dye Cream, Conditioners, Lotions, Gels, Mascara make-up, Shampoo, Toothpaste.

Technical Feature:

Main Vessel:

• Choice of various type of anchor design.
• Homogeniser (option) Top Entry, Side Entry, Bottom Entry with circulation facility.
• Hydraulic lid lifting for fast & easy cleaning of top dish & vessel.
• Load Cell for fast & accurate measuring system.
• Flexible product transfer pipe & fitting in case of load cell & hydraulic lifting.
• VFD for Anchor agitators to vary the RPM.
• VFD for Homogeniser to vary RPM.
• Specially Design drive assembly.

Wax Vessel:

• Open top with top Entry agitator Cowl disc type or paddle with Slow Speed Anchor.
• Close top with top/bottom entry agitator Cowl disc type or propeller type stirrer.

Water Vessel:

• Open top with top entry propeller stirrer
• Close top with bottom or top entry propeller

Common Feature:

• The main function are mixing and emulsifying. This in the broader sense means producing very fine emulsions, suspensions, etc featuring excellent homogeneity and thus finally stability of the mixed product.
• Jacket have heating & cooling with temperature control with Safety equipment.
• Electro polished Pipeline and joints are TC standard for easy opening & re-fixing.
• Vacuum system to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline.
• No Air contamination. / Human contamination.
• Cleaning In Place cycles with validation protocols. (Optional)

Control System:

• Manual Control - Have temperature indicator /Timer / Single Phase protection /Push Button to operate the complete plant
• Auto Control - PLC based with touch screen and pass word level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc. This choice of package to suit requirement to each product.
• Pre stored process parameter will help to achieve consistent product quality.
• MMI (Touch Screen) for visualization of machines of specific process condition and data
• PLC Indicates:
• Alarm Signal
• Fault Message
• Visualization of Machine process condition & data.
• SCADA package (optional)

Design Base:

• A Special pharmaceutical design enables application in biotechnical process. Material, surface as well as general design are in keeping with the GMP directives as well as the recommendations of the FDA & USFDA.
• Vessel design as per ASME guideline and tailor made design as per user's / product Requirements.
• All vessel are per GMP regulations.
• Total plant is design & supplied as per CGMP guidelines.

Advantages:

• Flexible Configuration
• Simple Operation
• Can Be Fully Automated
• Integration into existing process control system
• Fast product change over
• Rapid & effective cleaning CIP/SIP
• Homogenous product consistency without trapped air bubbles
• Mixing, dispersing and homogenizing in one operation

Capacity:

• 5 Kg to 3000 Kgs

• To count 1 to 1000 Capsules/Tablets
• 36" Dia Disc providing highest filling capacity
• Custom Designed disc to match specific needs
• Special Dust Extractor to remove Dust Particles from the passage of the Container
• Fitted with Heavy Duty Gear Box

• Motor 440 Volts 3 Phase - 50 C/S 1 HP with Starter
• Speed Control Variable - Speed Drive 1440 RPM

• To count 1000 Tablets/Capsules in Bottles and Polybags
• 1000 Tablets/Capsules 5/6 Fills/Min
• 500 Tablets/Capsules 5/10 Fills/Min
• 250 Tablets/Capsules 10/15 Fills/Min
• 100 Tablets/Capsules 25/30 Fills/Min

With our expertise in this domain, we are able to offer Capsule Polishing Machine (GMP Model - CPM) that is extensively used for polishing of capsules after filling operation. These machines are fitted with rotary spiral system that ensures a high gloss finish even with hygroscopic powder with compressed air and vacuum.

The loose powder from these machines is collected in a compact vacuum filter. Further, to suit the output, the characteristics of the powder and size of capsule, speed of brush is variable.

100 Holes Manual Capsule Filler is most versatile manual capsule filler suitable for all classes of manufactures providing powder filling machines, capsule filling machines etc.

It combines GMP design and construction. The equipment is simple to operate with no variation and with negligible rejection. Machine is fabricated from high quality matt finished stainless steel.

Though all the operations are manual, the machine calls for precision machined components & assembled with highly skilled personnel.

The manual capsule filler is widely uses in research laboratories, academic institution and medium to small scale manufacturing industries.

• Functional design for simplified operation & precise results.
• Compact Design, sturdy & easily movable.
• Machine can be easily dismantled and reassembled even by unskilled person.
• All contact parts made from Stainless Steel 304 materials.