aydan technologies

Ekkaduthangal, Chennai, Tamil Nadu

Product Introduction :It can be used for welding floats with different specifications, serving several purposes with one machine. Combined with an angular phase displacement tracking system, the circumferential precision positioning can be ensured.

*Core Technologies:
It has PCL control, stepless speed regulation and constant torque control;
Combined with an angular phase displacement tracking system, the circumferential precision positioning can be ensured;
With two-stage pressure control and automatic float welding control technology.

Product Introduction :

Ultrasonic Metal Welding Machine conducted ultrasonic energy melts down the joint face of the work piece after rubbing the joint face violently with ultrasonic frequency at the speed of tens of thousands of times per second and with certain amplitude. The transient pressure maintained at the work piece after stopping vibration makes two pieces of weldment solidify together in the form of molecular interlinkage.

The principle of Ultrasonic Metal Welding Machine:
Ultrasonic welding is a kind of solidoid welding method, the jointing of metal work piece is by acoustical system high frequency vibratioon and clamping of static pressure between work piece. The ultrasonic generator is frequency conversion device, it transfers the power current into oscillating current of ultrasonic frequency, transducer transfers the ultrasonic frequency electrical energy into mechanical energy. The amplificator is used for magnify amplitude and coupled load. Under function of the static pressure and elastic vibration energy, the metal work piece transfer elastic vibration into friction energy between work piece, deformation energy and thermal energy, there are a oxidation film on the face of two work piece and realize the friction welding. When weld metal with different material, it can formed compound molecule connector, and realize metallurgy welding.
* Characteristic of Ultrasonic Metal Welding Machine:
Welding: to-be-weld metal work pieces overlaped, it will be jointed as solid state through the ultasonic vibration & presssing, the joint part dont have the defect of cast structure (rough surface).
Mould: compared with electric resistance welding, the mould ultrasonic welding has long life time, mould renovate and replace time is less than it, and easy to realize automation.
Advantages: dont need soldering flux, metallic stuffing, external heat and other external factors.
* Advantages of Ultrasonic Metal Welding Machine:
Save cost: avoiding unnecessary material cost, such as welding flux or brass etc.
Long life time tooling: tooling of ultrasonic welding mahine is adopt high quality steel, it has excellent abrasion resistance, and easy to be installed.
Different metal welding: for same or different metal all have a good welding permeate effect.
* Application of Ultrasonic Metal Welding Machine:
Auto: auto wire
Refrigeration: copper pipe sealing in refrigerator or air condition etc.
Battery: multi layer of power battery, NI-MH battery net nad NI sheet welding, lithium battery, polymer battery and NI (AL) sheet welding.
Switch:electromagnetics switch, no-fuse switch and other big current junction or contact.

Product Introduction :It can be applied for welding overlong workpieces. Utilization of the Kaer ultrasonic patent technical structure allows great simplification of the equipment structure, reduction in investment cost and improvement of welding quality.

Product Introduction :

It converts mechanical energy to thermal energy through spin friction at high speed so as to increase the surface temperature of the workpiece to be welded. Pressure is applied after melting to weld the parts together. It is not limited by the workpiece size and material, Compared with other techniques, it can reach a welding strength almost as high as the strength of the plastic body.

Product Introduction :

Compared with conventional ultrasonic welding machine, the high-precision ultrasonic welding machine makes an essential development in accuracy and stability, so it is more suitable for welding precision plastic products with high-precision requirements, such as medical industry, auto parts, precision electronic plastic welding etc.

Core Technologies:

. Large size and double column high strength frame, high-rigidity without deformed;. Leading screws system combined with dovetail groove slide for adjusting height convenient and stable;. HISAK rolling ball linear slide movement ensure welding operating sensitively and precision;. AIRTAC pneumatic component durability;. Normal temperature-circulation self-cooled ultrasonic generator with original vertical type, the lowest failure rate of the industry;. Frequency-tracking circuit can be dynamically matched with instantaneous changing of welding load;. Constant power output circuit never overload for avoiding poor welding;. SMC pressure sensing protection for avoiding mass defective products;. Lowest power self-check function be sensitive to poor welding;. SCM logic control, accurate and stable;. Digital touch panel (HMI) in English, convenient for setting and adjusting parameters;. Global leader in digital adjustable mode pressure ultrasonic trigger system (national patent);. Import from Japan piezoelectric ceramic transducer, high quality output;.CE&ISO9001 certificated.

* Some application examples of high-accuracy ultrasonic welding machine:
Auto parts: car audios, foot pads, door panels Electric products: chargers, storage battery, telephones, sockets, flash discs, earphones Medical products: accurate liquid medicine filters, dilators, tee for medicine fillings

Product Introduction :

If a product has two or more positions to be welded at different welding parameters, the multi-station welder can be used to greatly increase production efficiency.

Core Technologies:

. Large size and double column high strength frame, high-rigidity without deformed;. Leading screws system combined with dovetail groove slide for adjusting height convenient and stable;. HISAK rolling ball linear slide movement ensure welding operating sensitively and precision;. AIRTAC pneumatic component durability;. Normal temperature-circulation self-cooled ultrasonic generator with original vertical type, the lowest failure rate of the industry;. Frequency-tracking circuit can be dynamically matched with instantaneous changing of welding load;. Constant power output circuit never overload for avoiding poor welding;. SMC pressure sensing protection for avoiding mass defective products;. Lowest power self-check function be sensitive to poor welding;. SCM logic control, accurate and stable;. Digital touch panel (HMI) in English, convenient for setting and adjusting parameters;. Global leader in digital adjustable mode pressure ultrasonic trigger system (national patent);. Import from Japan piezoelectric ceramic transducer, high quality output;.CE&ISO9001 certificated.

* Some application examples of high-accuracy ultrasonic welding machine:
Auto parts: car audios, foot pads, door panels Electric products: chargers, storage battery, telephones, sockets, flash discs, earphones Medical products: accurate liquid medicine filters, dilators, tee for medicine fillings

Product Introduction :

It is primarily used for secondary connection of thermoplastic. Compared with other welding techniques, plastic welding has the advantages of excellent welding quality, high production efficiency and wide application. By using imported piezoelectric ceramics vibrators and original vertical normal temperature-circulation self-cooled ultrasonic generators, our products enjoy the lowest failure rate among the same industry.

*Core Technologies of plastic welding machine:
. AIRTAC pneumatic components durability;
. Automatic and manual operating mode, convenient for adjusting;
. Normal temperature-circulation self-cooled ultrasonic generator with original;
. Vertical type, the lowest failure rate of the industry;
. Constant power output circuit never overload for avoiding poor welding.
.CE&ISO9001 certificated.

*Some application examples of plastic welding machine:
Auto parts: bumpers, air filters, car audios, foot pads, door panels, clutch forks
Electric products: humidifiers, chargers, storage battery, telephones, sockets, flash discs
Medical products: leucocyte filters, accurate liquid medicine filters, blood plasma separating cups
Packaging and clothing: valve bags, paper cups, dairy food packing cases, bag belts, zippers
Fishing gear: imitated plastic hard fishing baits, plastic fishing floats
Stationery and toys: ink boxes, file folders, name card holders, albums

Product Introduction:

Combined with a servo swivel head, the servo controls the 2-dimensional work table, therefore, it is able to automatically perform welding on several parts on an assembly with high efficiency and quality. It can also facilitate the adjustment of the tool equipment position

Core Technologies:
PCL controls;
Touchscreen MMI;
Two-stage pressure control and suspended welding technology;

Automatic fault diagnosis, grating sensing security protection;

Data carving mold, polishing craft, high precision.

Product Introduction :Compared with conventional ultrasonic plastic welding machine, the high-precision ultrasonic plastic welding machine makes an essential development in accuracy and stability, so it is more suitable for welding precision plastic products with high-precision requirements, such as medical industry, auto parts, precision electronic plastic welding etc.

* Core Technologies:

. Large size and double column high strength frame, high-rigidity without deformed;. Leading screws system combined with dovetail groove slide for adjusting height convenient and stable;. HISAK rolling ball linear slide movement ensure welding operating sensitively and precision;. AIRTAC pneumatic component durability;. Normal temperature-circulation self-cooled ultrasonic generator with original vertical type, the lowest failure rate of the industry;. Frequency-tracking circuit can be dynamically matched with instantaneous changing of welding load;. Constant power output circuit never overload for avoiding poor welding;. SMC pressure sensing protection for avoiding mass defective products;. Lowest power self-check function be sensitive to poor welding;. SCM logic control, accurate and stable;. Digital touch panel (HMI) in English, convenient for setting and adjusting parameters;. Global leader in digital adjustable mode pressure ultrasonic trigger system (national patent);. Import from Japan piezoelectric ceramic transducer, high quality output;.CE&ISO9001 certificated.

* Some application examples of ultrasonic plastic welding machine:
Auto parts: car audios, foot pads, door panelsElectric products: chargers, storage battery, telephones, sockets, flash discs, earphonesMedical products: accurate liquid medicine filters, dilators, tee for medicine fillings

Product Introduction :

A delicate cabinet type work table in accordance with ergonomics is arranged on the basis of the table-type ultrasonic welder to facilitate installation and operation.

*Core Technologies
. Aluminum alloy whole frame, high-rigidity;
. Rack and pinion lifting framework, easy operation, accurate positioning;
. AIRTAC pneumatic components durability;
. Automatic and manual operating mode, convenient for adjusting;
. Normal temperature-circulation self-cooled ultrasonic generator with original;
. Vertical type, the lowest failure rate of the industry;
. Constant power output circuit never overload for avoiding poor welding .
.CE&ISO9001 certificated.

*Some application examples of cabinet type ultrasonic welder:
. Auto parts: bumpers, air filters, car audios, foot pads, door panels, clutch forks
. Electric products: humidifiers, chargers, storage battery, telephones, sockets, flash discs
. Medical products: leucocyte filters, accurate liquid medicine filters, blood plasma separating cups
. Packaging and clothing: valve bags, paper cups, dairy food packing cases, bag belts, zippers
. Fishing gear: imitated plastic hard fishing baits, plastic fishing floats
. Stationery and toys: ink boxes, file folders, name card holders, albums

Product Introduction :The hot plate plastic welding machine is a thermoplastic welding equipment using the surface thermal conduction method to melt the surface of the thermoplastic workpiece to be welded and can be applied for melting and connection of ultrasonic refractory non-revolved workpieces, such as water tanks, combination auto lamps, automobile door plates, bumpers and sinks of washing machines, etc.

*Core Technologies:
It has the divisional temperature controlling function to ensure even welding;
The advanced configuration with a PLC main control system, a touchscreen human-machine interface (HMI) or a threshold raster not only makes operation easy and simple, but also achieves better functions of process monitoring, automatic fault diagnosis, power-off protection, low air pressure protection and abnormal operation protection so as to improve welding quality, ensure the safety of human and equipment and meet the SHE (safety, health and environmental protection) requirements.

CE&ISO9001 certificated.

Product Introduction :It can be applied for welding a revolved plastic workpiece, on which angular precision positioning is required. The servo controls the angular positioning, so its degree of automation is high and the angular positioning accuracy can reach as high as 0.01 degree.

Core Technologies
. The servo controls the angular positioning.