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AE
Pune, Maharashtra, India
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Other Products / Services #354926

Welding Electrode Holder

Fully insulated Electrode Holders made for adverse welding conditions such as shipbuilding, fabrication, construction and dockyard. The Electrode Holders also find application in welding of enclosed conditions including vessels. Special ergonomic designs make the holder safe and comfortable for longer welding hours. These designs help in providing easy and effective connection of cable to holder. The use of non ferrous metallic alloy for its manufacturing jaws ensures transmission of 100% current to the electrode.
View Complete Details

Manual Metal ARC Welding

Shielded Metal Arc Welding (SMAW) is frequently referred to as stick or covered electrode welding. Stick welding is among the most widely used welding processes.The flux covering the electrode melts during welding. This forms the gas and slag to shield the arc and molten weld pool. The slag must be chipped off the weld bead after welding. The flux also provides a method of adding scavengers, deoxidizers, and alloying elements to the weld metal.
Stick Welding Benefits
Equipment used is simple, inexpensive, and portable
Electrode provides and regulates its own flux
Lower sensitivity to wind and drafts than gas shielded welding processes
All position capability
Common Stick Welding Concerns

We can help optimize your welding process variables. Evaluate your current welding parameters and techniques. Help eliminate common welding problems and discontinuities such as those listed below :

Weld Discontinuities
Undercut
Incomplete fusion
Porosity
Slag Inclusions
Cracks
Stick Welding Problems
Arc Blow
Arc Stability
Excessive spatter
Incorrect weld profile
Rough surface
Porosity
View Complete Details

Manual Metal Arc Welding Transformers

The Manual Metal ARC Welding Transformers known to be the most popular equipment for its price competitiveness and effective results. AC output for welding continues to dominate most parts of the world. The only problem faced transformer users being that starting current begins ahead of 60 amps and fine current control is a challenge. And why are we telling you this our extensive research and development in the field of electrical and electronic engineering has allowed us to innovate and what we feel will be the biggest innovation in this equipment potentiometer current controls for the welding transformer. And since we didn't feel very satisfied with a small achievement, we went ahead and optimized this design to lower prices vis-a-vis standard welding transformers. Enjoy rectifier like current controls on a transformer. Go on, melt more metal

View Complete Details

Manual Metal Arc Welding Rectifiers

The Welding Rectifier is when you desire DC output to melt your electrode. Rectifiers themselves are capable of high performance current deliveries in power sources as little as 160 amps to a massive 1200 amps. The diode based was replaced by thyristor controls that were superseded by advanced electronics IGBT. This technology revised, restudied and improved several times over the last few years and has allowed us to create a design so robust its like the confidence of knowing that you can take the most abusive welding application head on. Experience DC Power on a Electrode Holder; see what engineering can achieve.

View Complete Details

MIG Welding Machines ( Diode Only )

There is MIG Welding Machines and there is the ATE way to MIG Welding. Our advanced super enameled copper core winding married to choke with leads going directly to terminal cables deliver output currents the way you need it. Depend on our machines like you do on your family, it will not let you down. Only the most stringent and best bought-out products are permitted to enter our standard equipment. From ISI marked perfectly bonded wire cables, premium rotary switches, industrial grade fans and any other. We pride in the quality and delivery of our machines and they come with a 3 years warranty on our design engineering. Since the launch of this model 15 years back, we have only improved this model several times over in terms of quality of components used and made efforts to reduce the overall dimensions and weight of this model. All this while improving output delivery.

Power Source
AUTOMIG 300 3 x 400V 25A 3.7kW 60%            300A
100%            220A
0.87 30-300A 89V 23 125 kg
AUTOMIG 400-M 3 x 400V 25A 5.4kW 60%            340A
100%            290A
0.87 40-340A 89V 23 145 kg
AUTOMIG 400 3 x 400V 40A 12.7kW 60%            400A
100%            310A
0.87 50-400A 89V 23 175 kg
AUTOMIG 600 3 x 400V 60A 15.6kW 60%            600A
100%            475A
0.87 60-600A 89V 23 250 kg




View Complete Details

Plasma Cutting Machines

Since we cannot use a pair of scissors to cut metal, you got to use plasma and compressed air. Advanced Inverter based Power Sources that deliver currents enough to cut metal with finish equivalent to paper when cut by a scissor; need we say more

Power Source
PT 40 1 x 230V 16A 8mm 60%     40A
100%   25A
0.91 10-40A 320V 21 15 kg
PT 100 3 x 400V 25A 30mm 60%   100A
100%   65A
0.91 10-100A 320V 21 35kg
PT 150 3 x 400V 25A 50mm 60%   150A
100%   90A
0.78 10-150A 320V 21 125kg



View Complete Details

Welding Cables / Earth Cables

One of the most underrated aspects of any welding application is the Welding Cable and Earth Cables. The market is full of spurious welding cables that have ISI marking despite not really having one, that have marking of 35 sq .mm. but dont come close to a real 35 sq .mm. At ATE, we believe that our customers should make the most of our engineering, expertise and understanding of the subject. Use our welding cables; experience superiority of current conductivity and see your welds visibly improve, current consumption drop and save power.
View Complete Details

Submerged Arc Welding Machines ( SAW )

The arc is submerged below a cone of flowing flux. We at ATE WERA Pvt. Ltd. think of the Submerged Arc Welding Machines ( SAW ) as the most incredible innovation of welding process at any point of time. Guaranteed radiographic welds, twice (or more) as much weld deposition*, will join the thickest of plates in a matter of minutes. Our design innovation allows us to make the heart of this machine so robust that a new generation will come by and will want to know the date of creation of equipment that outlives its reputation. Thin wire, narrow gap or meaty 6mm wires.There is MIG Welding and there is the ATE way to MIG Welding. Our advanced super enameled copper core winding married to choke with leads going directly to terminal cables deliver output currents the way you need it. Depend on our machines like you do on your family, it will not let you down. Only the most stringent and best bought-out products are permitted to enter our standard equipment. From ISI marked perfectly bonded wire cables, premium rotary switches, industrial grade fans and any other. We pride in the quality and delivery of our machines and they come with a 3 years warranty on our design engineering. Since the launch of this model 15 years back, we have only improved this model several times over in terms of quality of components used and made efforts to reduce the overall dimensions and weight of this model. All this while improving output delivery.

Power Source
ATE-SA-600 3 x 400V 40A 37.0kW 60%            600A
100%            420A
0.82 100-600A 53 V 21 225 kg
ATE-SA-1200 3 x 400V 40A 47.8kW 60%            1200A
100%            900A
0.82 100-1200A 63V 21 375kg


View Complete Details

Robotic Welding Machines

There are two popular types of industrial welding robots. The two are articulating robots and rectilinear robots. Robotics control the movement of a rotating wrist in space. A description of some of these welding robots are described below:

Rectilinear robots move in line in any of three axes (X, Y, Z). In addition to linear movement of the robot along axes there is a wrist attached to the robot to allow rotational movement. This creates a robotic working zone that is box shaped.

Articulating robots employ arms and rotating joints. These robots move like a human arm with a rotating wrist at the end. This creates an irregularly shaped robotic working zone.

There are many factors that need to be considered when setting up a robotic welding facility. Robotic welding needs to be engineered differently than manual welding. Some of the consideration for a robotic welding facility are listed below:

  • Accuracy and repeatability
  • Number of axes
  • Reliability
  • Fixtures
  • Programming
  • Seam tracking systems
  • Maintenance
  • Controls
  • Weld monitors
  • Arc welding equipment
  • Positioners
  • Part transfer
A robotic welding system may perform more repeat ably than a manual welder because of the monotony of the task. However, robots may necessitate regular recalibration or reprogramming.

Robots should have the number of axes necessary to permit the proper range of motion. The robot arm should be able to approach the work from multiple angles.Robotic welding systems are able to operate continuously, provided appropriate maintenance procedures are adhered to.Continuous production line interruptions can be minimized with proper robotic system design. Planning for the following contingencies needs to be completed:

  • Rapid substitution of the inoperable robots.
  • Installing backup robots in the production line
  • Redistributing the welding of broken robots to functioning robots close by
If your company is experiencing these or other welding problems you can retain ATE to improve your weld processing. Hire ATE to act as your welding specialist.
View Complete Details

Robotics Welding Machines

The two are articulating robots and rectilinear robots. Robotics control the movement of a rotating wrist in space. A description of some of these welding robots are described below:Rectilinear robots move in line in any of three axes (X, Y, Z). In addition to linear movement of the robot along axes there is a wrist attached to the robot to allow rotational movement. This creates a robotic working zone that is box shaped.Articulating robots employ arms and rotating joints. These robots move like a human arm with a rotating wrist at the end. This creates an irregularly shaped robotic working zone.A robotic welding system may perform more repeat ably than a manual welder because of the monotony of the task. However, robots may necessitate regular recalibration or reprogramming.Robots should have the number of axes necessary to permit the proper range of motion. The robot arm should be able to approach the work from multiple angles.
View Complete Details

Robotic Welding Automation

Hard Automation

Everybody who is anybody needs automation. You need to automate a process, a mechanism, a system or your entire production line. One can automate mechanical, electrical, electronic, instrumentation or all of these systems and processes with minimal expenses. From low cost applications to high end advanced fully automatic robotic systems. Automation simply means elimination of manual skill (either partly or fully) for any or all of the four below :Improved productivity Consistent quality Reduced downtime Limiting the dependence on manual labour

You could be looking for hard automation (regular automation) or robotic automation. Either which way, there is a solution that really works. Question is how effectively can a solution provider give you the solution and whether it really works for you? Fill in some basic details at the bottom of this page and find out how our team of experts can help you out.

Robotic Solutions :
Robot welding is the use of mechanized programmable tools (robots), which completely automate a welding process by both performing the weld and handling the part. Processes such as gas metal arc welding, while often automated, are not necessarily equivalent to robot welding, since a human operator sometimes prepares the materials to be welded. Robot welding is commonly used for resistance spot welding and arc welding in high production applications, such as the automotive industry. This arm is now extended to multiple applications from high productive environments to limited narrow gap pressure vessel applications combined with vision graphic systems. The technology of signature image processing has been developed since the late 1990s for analyzing electrical data in real time collected from automated, robotic welding, thus enabling the optimization of welds. Today, ATE Welding Engineering Robotics and Automation Pvt. Ltd. have a team that is capable of handling the most advanced automation, the most complex and the highest scale of applications.
View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us

List of Other Products by Ate Engineering Enterprises from Pune, Maharashtra.
Post Buy Requirement
AE

Ate Engineering Enterprises

Add Review

Other Products / Services

Our Complete range of products are Manual Metal ARC Welding, MIG Welding Machines ( Diode Only ), Welding Cables / Earth Cables, Submerged Arc Welding Machines ( SAW ) and robotic welding automation.

Welding Electrode Holder

Fully insulated Electrode Holders made for adverse welding conditions such as shipbuilding, fabrication, construction and dockyard. The Electrode Holders also find application in welding of enclosed conditions including vessels. Special ergonomic designs make the holder safe and comfortable for longer welding hours. These designs help in providing easy and effective connection of cable to holder. The use of non ferrous metallic alloy for its manufacturing jaws ensures transmission of 100% current to the electrode.
View Complete Details

Manual Metal ARC Welding

Shielded Metal Arc Welding (SMAW) is frequently referred to as stick or covered electrode welding. Stick welding is among the most widely used welding processes.The flux covering the electrode melts during welding. This forms the gas and slag to shield the arc and molten weld pool. The slag must be chipped off the weld bead after welding. The flux also provides a method of adding scavengers, deoxidizers, and alloying elements to the weld metal.
Stick Welding Benefits
Equipment used is simple, inexpensive, and portable
Electrode provides and regulates its own flux
Lower sensitivity to wind and drafts than gas shielded welding processes
All position capability
Common Stick Welding Concerns

We can help optimize your welding process variables. Evaluate your current welding parameters and techniques. Help eliminate common welding problems and discontinuities such as those listed below :

Weld Discontinuities
Undercut
Incomplete fusion
Porosity
Slag Inclusions
Cracks
Stick Welding Problems
Arc Blow
Arc Stability
Excessive spatter
Incorrect weld profile
Rough surface
Porosity
View Complete Details

Manual Metal Arc Welding Transformers

The Manual Metal ARC Welding Transformers known to be the most popular equipment for its price competitiveness and effective results. AC output for welding continues to dominate most parts of the world. The only problem faced transformer users being that starting current begins ahead of 60 amps and fine current control is a challenge. And why are we telling you this our extensive research and development in the field of electrical and electronic engineering has allowed us to innovate and what we feel will be the biggest innovation in this equipment potentiometer current controls for the welding transformer. And since we didn't feel very satisfied with a small achievement, we went ahead and optimized this design to lower prices vis-a-vis standard welding transformers. Enjoy rectifier like current controls on a transformer. Go on, melt more metal

View Complete Details

Manual Metal Arc Welding Rectifiers

The Welding Rectifier is when you desire DC output to melt your electrode. Rectifiers themselves are capable of high performance current deliveries in power sources as little as 160 amps to a massive 1200 amps. The diode based was replaced by thyristor controls that were superseded by advanced electronics IGBT. This technology revised, restudied and improved several times over the last few years and has allowed us to create a design so robust its like the confidence of knowing that you can take the most abusive welding application head on. Experience DC Power on a Electrode Holder; see what engineering can achieve.

View Complete Details

MIG Welding Machines ( Diode Only )

There is MIG Welding Machines and there is the ATE way to MIG Welding. Our advanced super enameled copper core winding married to choke with leads going directly to terminal cables deliver output currents the way you need it. Depend on our machines like you do on your family, it will not let you down. Only the most stringent and best bought-out products are permitted to enter our standard equipment. From ISI marked perfectly bonded wire cables, premium rotary switches, industrial grade fans and any other. We pride in the quality and delivery of our machines and they come with a 3 years warranty on our design engineering. Since the launch of this model 15 years back, we have only improved this model several times over in terms of quality of components used and made efforts to reduce the overall dimensions and weight of this model. All this while improving output delivery.

Power Source
AUTOMIG 300 3 x 400V 25A 3.7kW 60%            300A
100%            220A
0.87 30-300A 89V 23 125 kg
AUTOMIG 400-M 3 x 400V 25A 5.4kW 60%            340A
100%            290A
0.87 40-340A 89V 23 145 kg
AUTOMIG 400 3 x 400V 40A 12.7kW 60%            400A
100%            310A
0.87 50-400A 89V 23 175 kg
AUTOMIG 600 3 x 400V 60A 15.6kW 60%            600A
100%            475A
0.87 60-600A 89V 23 250 kg




View Complete Details

Plasma Cutting Machines

Since we cannot use a pair of scissors to cut metal, you got to use plasma and compressed air. Advanced Inverter based Power Sources that deliver currents enough to cut metal with finish equivalent to paper when cut by a scissor; need we say more

Power Source
PT 40 1 x 230V 16A 8mm 60%     40A
100%   25A
0.91 10-40A 320V 21 15 kg
PT 100 3 x 400V 25A 30mm 60%   100A
100%   65A
0.91 10-100A 320V 21 35kg
PT 150 3 x 400V 25A 50mm 60%   150A
100%   90A
0.78 10-150A 320V 21 125kg



View Complete Details

Welding Cables / Earth Cables

One of the most underrated aspects of any welding application is the Welding Cable and Earth Cables. The market is full of spurious welding cables that have ISI marking despite not really having one, that have marking of 35 sq .mm. but dont come close to a real 35 sq .mm. At ATE, we believe that our customers should make the most of our engineering, expertise and understanding of the subject. Use our welding cables; experience superiority of current conductivity and see your welds visibly improve, current consumption drop and save power.
View Complete Details

Submerged Arc Welding Machines ( SAW )

The arc is submerged below a cone of flowing flux. We at ATE WERA Pvt. Ltd. think of the Submerged Arc Welding Machines ( SAW ) as the most incredible innovation of welding process at any point of time. Guaranteed radiographic welds, twice (or more) as much weld deposition*, will join the thickest of plates in a matter of minutes. Our design innovation allows us to make the heart of this machine so robust that a new generation will come by and will want to know the date of creation of equipment that outlives its reputation. Thin wire, narrow gap or meaty 6mm wires.There is MIG Welding and there is the ATE way to MIG Welding. Our advanced super enameled copper core winding married to choke with leads going directly to terminal cables deliver output currents the way you need it. Depend on our machines like you do on your family, it will not let you down. Only the most stringent and best bought-out products are permitted to enter our standard equipment. From ISI marked perfectly bonded wire cables, premium rotary switches, industrial grade fans and any other. We pride in the quality and delivery of our machines and they come with a 3 years warranty on our design engineering. Since the launch of this model 15 years back, we have only improved this model several times over in terms of quality of components used and made efforts to reduce the overall dimensions and weight of this model. All this while improving output delivery.

Power Source
ATE-SA-600 3 x 400V 40A 37.0kW 60%            600A
100%            420A
0.82 100-600A 53 V 21 225 kg
ATE-SA-1200 3 x 400V 40A 47.8kW 60%            1200A
100%            900A
0.82 100-1200A 63V 21 375kg


View Complete Details

Robotic Welding Machines

There are two popular types of industrial welding robots. The two are articulating robots and rectilinear robots. Robotics control the movement of a rotating wrist in space. A description of some of these welding robots are described below:

Rectilinear robots move in line in any of three axes (X, Y, Z). In addition to linear movement of the robot along axes there is a wrist attached to the robot to allow rotational movement. This creates a robotic working zone that is box shaped.

Articulating robots employ arms and rotating joints. These robots move like a human arm with a rotating wrist at the end. This creates an irregularly shaped robotic working zone.

There are many factors that need to be considered when setting up a robotic welding facility. Robotic welding needs to be engineered differently than manual welding. Some of the consideration for a robotic welding facility are listed below:

  • Accuracy and repeatability
  • Number of axes
  • Reliability
  • Fixtures
  • Programming
  • Seam tracking systems
  • Maintenance
  • Controls
  • Weld monitors
  • Arc welding equipment
  • Positioners
  • Part transfer
A robotic welding system may perform more repeat ably than a manual welder because of the monotony of the task. However, robots may necessitate regular recalibration or reprogramming.

Robots should have the number of axes necessary to permit the proper range of motion. The robot arm should be able to approach the work from multiple angles.Robotic welding systems are able to operate continuously, provided appropriate maintenance procedures are adhered to.Continuous production line interruptions can be minimized with proper robotic system design. Planning for the following contingencies needs to be completed:

  • Rapid substitution of the inoperable robots.
  • Installing backup robots in the production line
  • Redistributing the welding of broken robots to functioning robots close by
If your company is experiencing these or other welding problems you can retain ATE to improve your weld processing. Hire ATE to act as your welding specialist.
View Complete Details

Robotics Welding Machines

The two are articulating robots and rectilinear robots. Robotics control the movement of a rotating wrist in space. A description of some of these welding robots are described below:Rectilinear robots move in line in any of three axes (X, Y, Z). In addition to linear movement of the robot along axes there is a wrist attached to the robot to allow rotational movement. This creates a robotic working zone that is box shaped.Articulating robots employ arms and rotating joints. These robots move like a human arm with a rotating wrist at the end. This creates an irregularly shaped robotic working zone.A robotic welding system may perform more repeat ably than a manual welder because of the monotony of the task. However, robots may necessitate regular recalibration or reprogramming.Robots should have the number of axes necessary to permit the proper range of motion. The robot arm should be able to approach the work from multiple angles.
View Complete Details

Robotic Welding Automation

Hard Automation

Everybody who is anybody needs automation. You need to automate a process, a mechanism, a system or your entire production line. One can automate mechanical, electrical, electronic, instrumentation or all of these systems and processes with minimal expenses. From low cost applications to high end advanced fully automatic robotic systems. Automation simply means elimination of manual skill (either partly or fully) for any or all of the four below :Improved productivity Consistent quality Reduced downtime Limiting the dependence on manual labour

You could be looking for hard automation (regular automation) or robotic automation. Either which way, there is a solution that really works. Question is how effectively can a solution provider give you the solution and whether it really works for you? Fill in some basic details at the bottom of this page and find out how our team of experts can help you out.

Robotic Solutions :
Robot welding is the use of mechanized programmable tools (robots), which completely automate a welding process by both performing the weld and handling the part. Processes such as gas metal arc welding, while often automated, are not necessarily equivalent to robot welding, since a human operator sometimes prepares the materials to be welded. Robot welding is commonly used for resistance spot welding and arc welding in high production applications, such as the automotive industry. This arm is now extended to multiple applications from high productive environments to limited narrow gap pressure vessel applications combined with vision graphic systems. The technology of signature image processing has been developed since the late 1990s for analyzing electrical data in real time collected from automated, robotic welding, thus enabling the optimization of welds. Today, ATE Welding Engineering Robotics and Automation Pvt. Ltd. have a team that is capable of handling the most advanced automation, the most complex and the highest scale of applications.
View Complete Details
Tell Us What are you looking for? Will call you back

Contact Us