Aspro

Pondicherry

• ADHISAKTHI manufactures robust plough shear mixers.
  
  
• Plough shear mixer is used to mix solid and liquid constituents effectively to a homogenous mass leaving away no unmixed lumps.
  
  
• Main cylindrical shell consists of heavy duty shaft with series of plough kept at equal spacing.
  
  
• Choppers are mounted at the bottom of the shell in between the plough. Multiple number of choppers are placed depending upon the design of the mixer.
  
  
• The plough shaft creates up and down circular movement of materials and the choppers with its high speed shear force disintegrate the lumps.
  
  
• Thorough mixing of materials is accomplished because of the collision and turbulent force created within the mixer.
  
  
• The mixer finds its application in wide range of industries like personal care, pharma, soaps, and chemical industries.
  
  
• Discharge door is kept at the bottom which may be operated mechanically or pneumatically.
  
  
• Jacketing of the main cylindrical shell with insulation is supplied depending upon the customer requirements.
  
  
• Material of construction :SS 316L/ SS 304/ Mild steel.
  
  
• Shaft ends are gland sealed are mechanically sealed depending upon applications and customer requirements.
  

We are offering cage mill. The cage mill is often termed as super siever can crush, pulverise, grind and blend powders abrasive materials

the fast developing economy leaves most of the factory chase behind man power scarcity. Hence end of line adhisakthi offers the most innovative series of case packing equipments suiting to various types of products and packing methodologies.

the range of models that are crafted with care and dedication matches to various packaging machinery of speed ranging from 150 pcs per minute to 600 pcs. Per minute.

equipments are constructed with mild steel structure for cost effective options and stainless steel structures that matches to gmp requirements and sanitary wash down environments.

• The Horizontal Flow Wrap machine packs solid products in heat sealable laminates to a pillow pack
• Products like tubes, soaps, detergent bars, bearings, medical syringe etc can be wrapped.
• Product contact parts are made of SS 304.
• PID based temperature controllers.
• The speed of the machine varies from 50 pcs per minute to 120 pcs per minute.
• The machine runs with the help of positive infinite variable speed drive.
• Change over between products is easy and simple.
• Easy access to all moving parts for lubrication and maintenance.
• The machine is designed to be simple and user friendly without any complications.
• Catridge type heaters on the heat sealing rollers.
• Products counter is provided as an optional accessory.
• Online perforation blades are adjustable for cutting to individual pieces.
• Direct online link up facility from the infeed line.
• For soap packaging, the machine is suitable to link up online with ADHISAKTHI's pneumatic cutting machine.
• Forward link up provision withADHISAKTHI'sCartoning Machine.
• Option ofADHISAKTHI'sAuto Case Packer link up system enables complete end of line automation optimizing manpower shortages.

The multi-tray table counting machine is developed by Adhisakthi for counting and packing the tables through high sensitive sensors in containers and pouches.

Salient Features

• Confirms to cGMP Standards
• Sensors are specially designed for Tablet counting needs and those are imported.
• Three vibro feeders with online controls
• Online dust collection system
• Multichannel feeding upto 12 tracks
• Easy change over between different types & shapes of tablet
• Simple cleaning and refitting provision Precise in counting
• Speed would depend upon the size and shape of the tablets
• Online error indication system
• Suitable for a wide range of size and shapes of tablets
• Reduced noise level
• Pre programmable products memory

Optional Automation-Salient Feature

• Fully Automatic Container Feeding, Online Cleaning, Tablet counting, Filling, Capping, Induction sealing,
• Inspection and auto case packing systems.
• Tablet counting and filling vertical form fill and sealing machine (Pouches)

Auger Filling Machine

• Powder filling machine is used to fill powders, granules etc. used in pharma, foods, and cosmetic industries.
• Product like dry syrup, granules, talcum powders, masala can be filled in to the bottles/ containers.
• The conical auger compresses the powder and dispenses in to the container.
• We supply single auger semi automatic machines to multiple auger fully automatic machines.
• The machine is supplied with automatic bottle feeding, cleaning, filling, capping and induction sealing lines.

The Speed of the Machine depends upon the following criteria

• Type of Powder
• Shape of container
• Mouth diameter of the container etc.
• The Speed ranges from 20 pcs per minutes to 120 pcs per minute depending upon the number of Augers.
• The machines may be custom built to the requirement of the customers.

Types of Auger Filling Machine

• Servo Based Auger type
• Electro magnetic clutch brake type
• Stand alone filling machine
• Filling machine with infeed conveyor

ADHISAKTHI design and deliver precise piston fillers to fill various types of viscous, semi viscous and liquid products from paste, ointment, lotion, topical, moisturizer, conditioner, cosmetics, cream, chemical, shampoo, oil etc.,

Our machinery are widely used in pharmaceuticals, cosmetics, food products and chemicalindustries.

The semi automatic piston filling systems are of three types
1.Viscous cream filling machine2.Semi Automatic liquid filling machine3.Liquid filling machine for acid filling applications

SEMI AUTOMATIC VISCOUS CREAM FILLING MACHINE

• Highly suits to fill viscous products like Cream, gel, jam, pisti, grease, paste etc
• The machine run at a speed up to 15 pcs per min / nozzle
• Adjustable filling range and speed
• Product contact points are of SS 304/ SS 316 matching to cGMP standards
• Optional Stirrer attachment provided for products
• Drip free filling nozzle design
• Self priming
• Changeable bottom nozzle tips etc.

Semi Automatic liquid filling machine

• Highly suitable for filling lesser viscous liquids like shampoo, oil, lotion, syrup, low viscous chemical liquids etc
• Product contact points are made of SS 304 / SS 316 as per customer preference
• Speed of the machine is up to 15 pcs / min / nozzle which depend upon the type of the liquid, shape of the container and size of the mouth.
• The number of nozzles may be increased for an automatic line
• Variable filling ranges from 10 ml to 2000 ml Change parts applicable
• Option of single head, double head and four heads
• Complete plastic contact parts to fill acid based liquids

Products that can be filled:

• Products of different viscosities and flow characteristics ranging from tooth paste, cream, ointments, gel, shampoo, food products like sauce, adhesives, grease, etc.

Tube types:

• Laminated tubes, Plastic Co extruded tubes, Aluminum tubes, Metal Collapsible tubes etc.,
• The filling and sealing methodology varies depending upon the type of product and the tube nature.

ASPRO - TUBE FILLING MACIHNE - Salient Features of the basic Machine:

• Machine is built robust and simple in design with user friendliness adopting to various working environments.
• The machine is driven through Ferguson Indexing mechanism to ensure accuracy of indexing and repeatability.
• Filling nozzle is of positive shut off and blow off system to ensure nil tailing after filling.
• The pump house is made of SS 316L with a rigid base.
• Hopper is made of SS 316 L with polished inner surfaces
• Leister make hot air guns are used for sealing stations
• Machine is compatible for filling and sealing both lami and aluminum tubes. However an attachment is needed for aluminum crimping.
• Filling accuracy0.5%
• The machine confirms to GMP norms.
• Double side coding system with easy change over for coding digits. MRP / PKD / Batch no. on the crimps may be marked with this.

Optional accessories - Salient Features:

• Auto tube loading device attachment to load the tubes automatically.
• Automatic print registration device to sense the eye mark.
• Double colour filling system
• Acrylic top covering with safety limit switch interlock doors
• PLC based operating system
• A.C. Variable speed drive provision
• Stirrer for the hopper

ASPRO MACRO

• Elliptical runway mechanism
• Higher output per nozzle compared with Micro model
• Easy access for lubrication & maintenance.
• Suitable for combination sealing beam assembly.

ASPRO MAXI

• Suitable for high speed applications
• Double head filling system
• Elliptical linear runway assembly

ASPRO MICRO

• Rotary turn table mechanism
• Suitable for medium speed requirements
• Occupies very less space comparatively.

SEMI AUTOMATIC TUBE FILLING MACHINE

• Table top concept filling and sealing.
• Suitable for R & D applications.
• Useful for sample production quantities.
• Manual tube insertion system

Rightly designed material handling system suiting to the layout and product characteristics plays a vital role in productivity improvement of any industry. We design such conveying systems matching to the product and industry needs.

1.Belt conveyors:

• Wide range of conveyors are designed and manufactured by us suiting to the needs of the customers.
• The belts are made of PVC, PU, Rubber, Canvas etc.,
• Conveyors are constructed with SS / MS material as per customer requirements
• Main drives will be of Bonfiglioli make geared motors
• Belts with cleats are supplied for inclined conveying applications
• Trough type belt Conveyors are supplied to carry bulk powders
• Belts are selected depending upon the coefficient of friction

1.Plain belt Conveyors2.Conveyors with SS side plates3.Trough type Rubber belt conveyors4.Cleated belt conveyors

2.Screw Conveyors :
Screw Conveyors are made in different designs viz1 U trough Conveyors2.Pipe Screw Conveyors3.Multi Screw Conveyors

• U trough conveyors are built to convey powder materials in a horizontal surface
• Inclined Screw Conveyors are made with the help of pipes
• Multi Screw Conveyors are built to break lumps and provide a uniform transfers and feed rates
• MS / SS constructions are available suiting to different needs

3. Roller Conveyors

• Roller conveyors are made to carry heavy materials like cartons, crates etc.
• Idle roller conveyors are supplied to convey materials from first floor to ground floor
• Powered roller conveyors are used to convey material on horizontal surfaces

4.Bucket Elevators :

• Bucket elevators are used to transfer powders, granules etc vertically up to the required height
• SS / MS buckets are supplied suiting to the product and output requirement
• SS / MS shells are also made as per customer requirement
• Belts of Canvas 1 Rubber make and chain based elevating systems are also used

5.Roller Cum Belt Conveyors:

• Roller cum belt conveyors are provided to convey heavy bags
• Bulk bags and gunny bags can be carried
• SS / MS construction options available
• Belts will be of special grade with roughness to handle heavy bags

6.Multi Screw Conveyors :

• Multi Screw Conveyor Is Used for Conveying Bulk Mass Unloaded From Mixer
• Four Screw Combination Is Designed to Take Up the Load of Over 500 Kg Batch Size
• Screws Will Be Driven by suitable Motor with Planetary Gear Box
• Spur Gear Train to Transmit Uniform Load to Remaining Screws
• Screws Are Completely Made of SS 304/MS as per customer requirements
• Screws Will Break the Lumps and Feed Uniformly to the Next Stage
• Variable Speed Drive Will Be Fitted to the Screw at Optional Extra Cost

7.Slat Chain Conveyors

• Slat chain conveyors are used to convey bottles/containers etc for filling and packing applications
• SS slats, PVC slats or Nylon Slats are supplied as options
• UMHDPE wear strips are provided at the bottom of the slats to reduce wear and tear
• Smooth guides and supports are provided for extended belt life
• SS / MS base constructions are given as per needs

8.Modular Conveyors

• Plastic modular conveyors are suitable for food and pharmaceutical industries
• Highly suitable for cooling and curing conveyors
• Bends of right angle orientation can be made
• Different widths can be chosen
• Easy removal and refitment
• UMHDPE wear strips are provided

9.Flex Link Conveyors :

• Flex link conveyors are widely used for end line packaging automations
• Suitable to convey products in a complicated layout also
• Complete systems are bought from FLEXLINK and assembled as per customer requirements

Main Mixer Types:SEMI CONTRA ROTARY/ CONTRA ROTARY/ PLANETARY/ ANCHOR TYPE.
Batch Size Range: 50/100/150/250/500/1000 kgs per batch

Optional Configuration:
a. Main Mixer with oil phase and water phase vessel
b. Main Mixer with one phase kettle
c. Main Mixer without phase kettle
d. With or without homogenizer
e. Cream plant with or without Platforms and utilities

Adhisakthi's Exclusive Option: Fully automatic batch weighing system.

Salient Features of the Plant

• The main mixer stirrer comprise of the option between Semi Contra/ Contra Rotary/ Planetary/ Anchor type withvacuum facility and jacketed for heating/ cooling requirements.
• The agitator selection is designed suitably to mix product of higher viscosity effectively.
• Product contact points are made of SS 316L
• The main mixer is supported with phase vessel for water phase or oil phase preparation as per the customer's choice
• Material from the phase vessel will be transferred to the main mixer by vacuum or transfer pump.
• The blades keep the material effectively dispersed by adequate turbulence.
• The hinged scraper in the main mixer keeps the product in constant movement and ensures clean side walls for effective heat transfer between the side jacket and product.
• Homogenizer is provided as an optional attachment based on customer preference.The Homogenizer attached at the bottom with re-circulation arrangement colloids the product to a fine paste due to high shear speed and milling through perforated holes.
• Re-circulation of the mass back to the main vessel ensures 99% of the product getting mixed thoroughly.
• The main mixer and phase vessel are mounted on a ergonomically designed SS platform.
• Interconnecting pipelines are electro polished and fitted with suitable filters.

Top Dish

• The top dish supports the agitation assembly which comprises of the following provisions
• 400 mm dia manhole/ 100 mm dia light glass/ 25 mm Wax phase inlet/25 mm Water phase inlet
• 40 mm dia vacuum nozzle with safety valve, gauge and vent filter
• 25 mm dia Nitrogen Gas supply nozzle
• 50 mm dia Circulation nozzle
• 50 mm dia Butterfly discharge valve
• 10 mm dia temperature Sensor

Oil phase and Water phase vessel

• Product contact points: SS316L, Class 4B (mirror finish)
• The vessel is jacketed for steam and cold water circulation made up of SS304.
• Jacket is insulated with mineral wool and cladded with SS 304 2 mm sheet.
• The jacket is provided with 2 nos. 40 BSP sockets for inlet and outlet
• Vessel is supported by 3 nos. of leg along with the load cell mounting.
• The top dish supports the propeller type agitation assembly.

Electrical Control Panel

• The electrical control panel houses the complete controls for the cream plant.
• The motors of the main vessel and phase vessel will have variable frequency drive.
• The panel is fitted with calibrated RPM indicators.
• Digital temperature indicators are provided for the jacket and the inner vessels to measure the temperature of the jacket and the product.
• MMI control panels are provided as an optional accessory for fully automatic plants working on load cell and SCADA controls.

General Specifications

• The total plant will be made in a state of the art manner confirming to GMP Standards.
• Electrical material will comply to the safety norms with the conformity certificate from the supplier
• Complete catalogs covering the supplied material, operational instruction, maintenance manual, spare parts list will be provided
• List of documents for DQ/ IQ/ OQ will be provided
• Test certificates will be submitted for SS 316 L and contact points
• Hydro test certificates will be enclosed along with the documents

Trolley Mounted Stirrer

• Trolley mounted stirrer is used for stirring liquids kept in movable trolleys.
• The trolley mounted stirrer is fitted on a tripod stand fitted with wheels for movement
• Stirrer is kept in an inclined fashion which is adjustment and tiltable
• Flame proof motor is provided with 360 rpm final drive to stir with propeller type stirrer or scowl's disc.
• PTFE Coated Stirrer helps in the mixing of Acids.

Planetary mixer

• PLM Efficiently Combines Liquid and Solid Particles to From Paste Under Vacuum or without vacuum.
• Planetary Rotation of Beaters provide uniform product mix
• Batter Beater/Drop Center Beater with Scraper Blade to Suit Product/Process
• Materials May Be Either Charged on Open Cover Or by Vacuum Feed.
• Large Quantities of Material From Phase Vessel Is Sucked Efficiently by Vacuum
• Bottom vessel is movable with non marking castor wheels
• Top Main Stirrer Speed-10-60 RPM, Driven by 1 HP Motor with Suitable Gear Box
• Motor: Cropton/Kirloskar Make-FLP and Gearbox-Radicon/Elecon?Santhi
• Shaft is Supported Through A Heavy Duty Bearing Houshing with Mechanical Seals
• Lifting of Top Lid Through Manual (Motorized/Hydraulic Arrangement-Optional)

Powder blenders constructed with solid 'U' trough fitted with double helical agitator provide effective mix of different powder and liquid materials. The design of the blender ensures complete mix of all the particles leaving no unmixed spots.

The requirement of powder blender is found in most of the industries ranging from Pharma, foods, cosmetics, pesticides, chemical industries.

• The blender is constructed with 'U' trough made of SS/MS material.
• Powder profiles of different types are constructed in the main shaft to provide thorough mixing.
• Design of powder profiles depends upon the product requirements.
• Forward and reverse helix continuous powders provide gentle mixing.
• Top of the blender will be covered with SS sheets or Polycarbonate windows.
• End seals are glanded or mechanically sealed.
• Bottom discharge is made of knife edge gate valves or Shutters or ball valves based on the product requirement.
• The discharge may be directly connected with screw conveyors for further applications like filling or grinding.

Adhisakthi design and deliver Liquid manufacturing plants to manufacture various types of liquid products

• Syrup
• Creams, Lotions, Gel & Balm (The products which do not need vacuum facility)
• Shampoo
• Liquid Soap
• Chemicals etc.

LIST OF EQUIPMENTS

1. Main Mixing Vessel
2. Phase Vessel
3. Storage trolleys
4. Working Platform

MIXING CAPACITIES:50 Kgs /100 Kgs /250 Kgs / 500 Kgs /1000 Kgs /2000 Kgs / 5000 Kgs.

1. MANUFACTURING VESSEL:

• The vessel is jacketed for steam and cold water circulation.
• Product contact points are made of SS 316L, Class 4 B (mirror finish)
• Vessel is insulated with mineral wool with SS 304 cladding
• The vessel is supported by 3 legs placed at equal 120 deg angles
• The top dish supports three agitation assembly
• Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet 50 mm dia Butterfly discharge valve 10 mm dia temperature sensor
• The agitator is driven by a suitable geared motor
• The anchor stirrer is made of SS 316 L consisting of plates rotating at a speed of 50 rpm.

2. PHASE VESSEL

• Product contact points: SS 316L, Class 4 B (mirror finish)
• The vessel is jacketed for steam and cold water circulation made up of SS 304
• The jacket is insulated with mineral wool and SS 304 cladding.
• Propeller type agitator is used for the phase vessel which rotates at 960 Rpm

3. BATCH STORAGE TROLLEY

• Cylindrical in shape with conical bottom vessel 3 mm thick.
• Flat top lid and provided with 40 mm butterfly discharge valve.
• The vessel is mounted on 3 legs and castor wheels.
• All product contact points are made of SS 316 L finished to class 4 B
• Covers are made of SS 304 finished to class 2 B stain finish.

OPTIONAL ACCESSORIES

1. Circulation pump

2. Steam lines

3. Transfer pipe lines

4. Working Platform

BEST MODEL TO SUIT THE SINGLE HEAD TUBE FILLING MACHINE WITH DIRECT ONLINE LINKUP SYSTEM

• Cartoning machine is designed to automatically erect cartons, insert the products and close the flaps by tucking in or pasting suiting to the design of cartons.
• Products like Tooth paste, Creams, Soaps, Table strips, Bearings etc. can be packed.
• Speed of the machine is up to 70 pcs/ minutes.
• The machine is designed with Intermittent motion mechanism.
• Automatic product in feed is provided as an optional feature
• Geneva Indexers or Ferguson Indexers are used.
• Chains are suit to adjust to variable carton sizes
• No Carton no product and vice versa interlock are provided
• SS side covers with polycarbonate top covers and micro switch safety systems are provided.
• Machine is fully controlled through PLC
• Power required 2 HP
• Facilitates on line link up with bundling and shrink wrapping machine
• Simple and easy change over

Optional Accessories

• Hot melt glue dispensing and flap pasting mechanism.
• Automatic infeed link up mechanism.

WALLET PACKING MACHINE

• The wallet packing machine is designed to pack products like Condoms, tablet blisters etc.
• Automatic wallet opening by vacuum suction cups
• Online product loading system
• Hot melt glue dispenser and flap pasting mechanism
• Fully PLC controlled and ferguson indexer driven
• Easy change over procedures
• Adjustable carton carrier chain specially designed for reduced change over time.
• All pneumatic components are made of FESTO / SMC
• Speed up to 40 pcs per minute

AUTO POUCH BAG FILLERSThe Auto Pouch Bag filler is a novel design to mechanise the end of line packaging process of the pouches coming from avertical form filling and sealing machine ( VFFS )

• The pouches from the VFFS machine is elevated through a cleated elevating conveyor
• Inline pressure testing conveyor kept above the elevating conveyor is used to check the leakages of the pouches comingout of the VFFS machine
• The pouches are counted as per the set value
• Bags are held through specially designed bag holders
• The bags are filled with pouches to the set value and indexed to the next station for down stream top stitching
• Fully PLC controlled
• Electrical Indexing system
• Ensures complete safety of the operators
• Optional additional facility for twin track pouch filling machines

SPECIAL: AUTO CARTON FILLERS:

• The machine automatically erect cartons and fill it with pouches through suitable pick and place system or stacking system