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Industrial Wires

Our Complete range of products are Water Cooled Cable, Water Cooled Jumper (Aid) Cables and Water Cooled Kickless Cable.

Water Cooled Cable

These cables are used as supplementary cable to connect kickless cable and gun are of the single conductor only. To meet the connector needs in the resistance welding operation. Electromech offer a broad variety of secondary cable. Each cable is design and built to perform with maximum efficiency and economy in its in depended application. Electromech water-cooled jumper (Aid)cable to electrically connect distant points which move in relation to each other such as,
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Water Cooled Jumper (Aid) Cables

These cables are used as supplementary cable to connect kickless cable and gun are of the single conductor only. To meet the connector needs in the resistance welding operation. Electromech offer a broad variety of secondary cable. Each cable is design and built to perform with maximum efficiency and economy in its in depended application. Electromech water-cooled jumper (Aid)cable to electrically connect distant points which move in relation to each other such as,
The movable gun-arm of the certain types of welding guns to the electromech cable.
On a multiple spot welding machines.Electromech water cooled jumper & sub cables are flexible rope types secondary connectors, assembling with high conductivity terminals. There are sheathed with reinforced abrasion & oil resistant hose. Free water passage is insured by means of an open spring core progressing the entire length of the cable. Thus permitting the cable to operate under the condition of acute bending without obstructing the water flow.

TERMINALSStraight lugs are machined from high conductivity electrolytic Copper bar stock.Bends lugs are forged and machine from high conductivity electrolytic copper.

WIRE CONSTRUCTIONThis is a made from 0.05mm2 electrolytic grade Copper wire. Each bunch or herringbone construction to reduce the rate of wire facture by providing lateral surfaces wears areas. The total sectional area shall not be less than the sectional area as per MCM/mm2 rating.


WIRE CONNECTION TO TERMINALWater is terminated in a crimped in soft electrolytic tube and the soldered to the terminals.

Wire cannot melt out during brief overloads

FLEXIBLE HOSE COVERThe outer rubber hose made of heat resistant on its inner Surfaces & abrasion resident on its outer surfaces.

WATER FLOWCoiling water is passed at the rate of 3 lit/ min at the pressure of the 6kgf/ cm2 and the pressure drop does not exceed 0.7kg/ cm2

WATER PRESSUREThe cable is tested at a pressure of 6 kgf/ cm2 (kcs) to ensure then there is no leakage or hose damage.


OPTIONAL FEATUREROTECTION SLEEVES : - In order to eliminate breakage of strands due to frequent acute bending operation, projection sleeves are provided on the area of both the terminal joints.

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Water Cooled Kickless Cable

FEATURES AND SPECIFICATION OF OUR BETTER QUALITY KICKLESS CABLES :
1. Design of Kickless Cable as per Customers Specification & Requirement and drawings.
2. High flexibility for good working efficiency.
3. Special type of Rubber hose with the good flexibility and its Pressure Capacity more than 10 Kg/cm2 and protect to high temperature water for safe operation. Covering of good pressure resistance, heat resistance, wear resistances.
4. Excellent cooling effect even in continued welding operation.
5. Fantastic water testing units with Pressure 10 to 12 Kg/cm2, Each & every cable is tested.
6. Little Impedance & little Reactance drop.
7. Copper wire size is 33 Gauge for 300 MCM & 400 MCM as perStandard of RWMA
8. Accurate copper straight lug or copper bend lug with 100% Conductivity of copper.
9. High resistance of repeating kicks & bending caused by electro magnetic force introduced by the welding current & welding operation, according long life.
10. Good Quality product with Long Life and reasonable rate. Long cable life reduces cable cost per weld the true measure of cost cable.
11 Easy for check & replacement & maintenance.
12 The kickless cable is consuming part required to be inexpensive.
13 Expertise staffs are working in Electromech Corporation, last 15 Years experience in same field.
14

Immediately service is our motto.

Technical data Dual Conductor Cable

Based on 2g.p.m. @ 100o F temperature rise, maximum temperature 167o F. OHMs per foot cable both lead.

300 MCM 400 MCM 500 MCM 600 MCM 650 MCM 800 MCM
Resistance per foot 0.0000836 0.0000625 0.0000502 0.0000422 0.0000388 0.0000312
Impedance(z) per foot 0.0000935 0.0000855 0.0000650 0.0000581 0.0000524 0.0000470
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