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1 Products availableOur product range contains a wide range of HGM Series Micropowder Grinder, YCV Series Hyper Pressure Grinder, Mtw European Trapezium Mill, Superfine Ball Mill and Hammer Mill
HGM Series of Three-rings and Medium-speed Micro-powder Grinder is absolute advanced leading machine in grinding mill industry.
AdvantageLong Service LifeService life could be 1 year. Service life is longer than wear-out parts of impact crusher and turbine crusher if material and product size are same.
High Efficiency and Low ConsumptionUnder the condition of same material power and final product size its capacity is higher than jet mill and stirred mill by 40%.
Superfine Powder ProcessFinal size of the material processed by superfine mill could reach d975m.
Safety OperatingNo antifriction bearing and bolt inside the grinding cavity no bearing or sealing element or bolt falling out and damaging machinery situation.
Product introductionHGM Series of Three-rings and Medium-speed Micro-powder Grinder Mill is also called superfine grinding mill, its a new type superfine powder process grinder designed by EMCC and based on many years grinding mill production experience, this new type grinding mill absorbed advanced machinery manufacturing technology from Sweden and it was made after 20 times tests. HGM Series of Three-rings and Medium-speed Micro-powder Grinder is absolute advanced leading machine in grinding mill industry. HGM Series of Three-rings and Medium-speed Micro-powder Grinder is widely used in making fine powder or ultra-fine powder, and the raw materials should be non-inflammable and non-explosive under the Mohs hardness less than 6 grade such as limestone, calcite, dolomite, kaolin, bentonite, talc, illite, pyrophillite, barite, meerschaum, fluorite, potash ore, etc. The lifetime of spare parts is relied on the hardness of raw materials, and is lowered once the Mohs hardness is up to 4-6 grades.
Model
average working diameter (mm) |
No. of Roller and Ring |
The Feeding Size (mm) |
Size of Finished Product |
Capacity (t/h) |
Motor Power(KW) | Weight of Main Milland Classifier (t) |
Dimension(m) | |||||||
Roller (Pcs) |
Ring (Pcs) |
Micron | Mesh | Main Mill |
Classifier | air blower |
Vibrating Feeder |
Discharge Valve |
||||||
HGM60 | 600 | 15 | 2 | ≤10 | 5-47 | 325-2500 | 0.35-2.5 | 37 | 11 | 30 | 0.06 | 0.75 | 5.2 | 10×3×5.5 |
HGM80 | 800 | 21 | 2 | ≤10 | 5-47 | 325-2500 | 0.6-4 | 75 | 22 | 45 | 0.06 | 0.75 | 7 | 11.9×2.7×5.8 |
HGM100 | 1000 | 21 | 2 | ≤10 | 5-47 | 325-2500 | 0.9-6 | 132 | 37 | 75 | 0.15 | 1.1 | 9.5 | 15.5×4.5×8.6 |
Hyper Pressure V Type Grinder is new type high efficiency grinding mill designed by EMCC engineer combining clients requirement and practical situation.
AdvantageStar rack and V type grinding rollercentrifugal force is transformed to grinding force grinding roller parallel transmit around vertical axis to press grinding ring to guarantee the max surface contact of grinding roller and grinding ring capacity is improved by 30%.
Classifier is availableAccording to fineness requirement bladed classifier (80-325 mesh) and cage classifier (200-1250 mesh) are available.
Spacer protective measuresMain machine is under protection easy to be replaced and maintenance costs is reduced
Grinding deviceGrinding roller and grinding ring get wear uniformly and lengthen the using lifetime.
Product introductionHyper Pressure V Type Grinder is new type high efficiency grinding mill designed by EMCC engineer combining clients requirement and practical situation. Compared with traditional high pressure trapezium mill and high pressure overhang roll mill in the market, it has many advantages. Hyper Pressure V Type Grinder is widely applied in glass, rubber, farm chemical, enamel, oil paint, phosphatic fertilizer and papermaking industry and it could process material whose Mohs hardness is less than 9.3, moisture is less than 6%, such as talc, barite, calcite, limestone, manganese ore, iron ore, quartz stone and bentonite.
Working principleAfter reducing driving force of the main motor by the gear reducer when the drive center axis and the quincunx rack fixed on the center axis revolve under the centrifugal force the roller revolves around the center axis at the same time parallel swing around the shaft making the roller compress out side to the ring thus ensure that the roller and ring has maximum surface contact. At the same time the roller self revolves around the roller shaft making the material scooped up by the shovel blade to grind after grinding the powder blew to upper part of the mainframe then separating by the separator too coarse powder drops to the grinding room to re-grind the qualified powder airflows into the cyclone powder collector through the discharging pipe is qualified product.
Model
Ring Diameter ×Height (mm) | Max.Feeding Size (mm) | Final Size (mesh) | Capacity (t/h) | Speed of Main Mill(r/min) | Main frame Power (KW) | Dimension (L×W×H) (mm) | |
YCV(O)95-S3 | 950×180 | < 25 | 30-425 | 2.7-7.3 | 132 | 37 | 7100×5900×7900 |
YCV(O)130-S4 | 1280×210 | < 30 | 30-425 | 4.8-15 | 105 | 75 | 7850×8000×9700 |
YCV(O)160-S4-Ⅱ | 1600×270 | < 35 | 30-425 | 8.5-28 | 90 | 132-160 | 10050×9380×9238 |
MTW European Mill is innovatively designed through deep research on powder mill and development experience. It absorbs the latest European powder grinding technology and concept, and combines the suggestions of 9158 customers of powder mill. This mill perfectly satisfies the production demands of the customers on 200-33m (80-425Mesh) fine powder.
Advantage1. unique structure2. all thin oil lubrication3. low power consumption, product size uniformity4. whole cast steel bearing5. stable performance6. limited analytical techniques, higher intensity7. less costs, easy management8. simple, compact and light mechanical structure
Product introductionMTW European Mill is innovatively designed through deep research on powder mill and development experience. It absorbs the latest European powder grinding technology and concept, and combines the suggestions of 9158 customers of powder mill. This mill perfectly satisfies the production demands of the customers on 200-33m (80-425Mesh) fine powder.
Working principleThe system consists of grinding mill, separator, air blower, jaw crusher, vibrating feeder, hopper, dust collector, pipe, powder collector, electric cabinet, motors, etc.
Big lump materials are crushed to required size by jaw crusher, then elevated to buffering hopper through elevator, after that fed into the mill to be ground. Materials are to be ground between ring and rollers, and move up with the air flow, those particles which cannot pass the separator will fall down and be ground again, while others will be collected as finished product. Air flow passing through separator will go to the air blower for recycling, its a closed system.
Model
MTW110 | MTW138 | MTW175 | MTW215 | ||
Major diameter of ring(mm) | Ф360×190 | Ф460×240 | Ф520×280 | Φ640×320 | |
Inner diameter of ring (mm) | Ф1100×190 | Ф1380×240 | Φ1750×280 | Φ2150×320 | |
Max.Feed Size(mm) | <30 | <35 | <40 | <50 | |
Final size(mm) | 1.2-0.045, fineness can reach to 0.038 |
1.2-0.045, fineness can reach to 0.038 |
1.2-0.05, fineness can reach to 0.038 |
1.2-0.05, fineness can reach to 0.038 |
|
Capacity(t/h) | 3-10 | 6-20 | 10-35 | 20-50 | |
Main unit motor | Power(kw) | 55 | 90 | 160 | 280 |
Centrifugal induced draft fan motor | Power(kw) | 55 | 110 | 200 | 315 |
Classifier speed regulating motor(variable frequency motor) | Power(kw) | 7.5 | 22 | 37 | 90 |
Magnetic Vibrating Feeder | Model | GZ2F | GZ3F | GZ4F | GZ5F |
Power(kw) | 0.15 | 0.2 | 0.45 | 0.65 |
MQX series Superfine Ball Mill is a kind of new type and high-efficient powder and superfine powder process machinery which is used for grinding the medium and low-hard material, the classified powder could be adjusted between 300 and 2500 mesh.
AdvantageLining plate and grinding mediumOptimize texture of lining plate and grinding medium according to German technology to reduce rate of spoiled products and increase efficient of grinding.
Grinding medium and grinding auxiliariesGrinding medium is reasonable loaded by the final product request with high filling rate and high efficiency.
Optimize aperture ratio and aperture design of grid plateOptimize aperture ratio and aperture design of grid plate small grinding medium could improve the grinding fineness. Smooth final product discharge overflow grinding is eliminated barrel do not need to be cooled down.
The advanced and reasonable designDesign meets the Germany superfine padding mineral requirement which its optimized draw ratio could make the best grinding effect instead of over grinding.
Product introductionMQX series Superfine Ball Mill is a kind of new type and high-efficient powder and superfine powder process machinery which is used for grinding the medium and low-hard material, the classified powder could be adjusted between 300 and 2500 mesh, the final product could be finer if classifier is assembled to meet clients requirement. MQX series Superfine Ball Mill is mainly for grinding medium and low hard material that Mohs hardness is below 6, humidity is less than 8%, and non-flammable non-explosive fragile minerals, like calcite, chalk, limestone, kaolin, talc, mica, magnesite, illite, pyrophyllite, vermiculite, sepiolite, attapulgite, rectorite, kieselguhr, barite, gypsum, alunite, graphite, fluorite, phosphate ore, potassium ore, pumice, this is the best choice for nonmetal ore superfine grinding. The wear-out part service life would be decreased if When used Mohs hardness of the material in the 4 to 6.
Working principleafter washing and drying process raw ore(water content less than 1%) will be coarse crushed below 2mm by jaw crusher and hammer crusher hoisting equipment takes crushed material to raw material stock bin material will be taken to superfine ball mill through frequency conversion belt system under the force of rotary grinding medium will impact and grind the material grinded material will go to fine powder classifier through bucket elevator to be first classified coarse particle will be separated and fine powder will be taken to turbine classification zone by updraft to be secondary classified standard fine powder will be taken by classification collected by cyclone collector and bag collector coarse particle will go back to ball mill to be re-grinded from bottom of classifier.
Model
feeding size(mm) | final product size(mesh) | raw material moisture | capacity(t/h) | main power(KW) | |
MQX1245 | 2mm | 1250 | <1% | 0.5-0.6 | 75 |
MQX1557 | 2mm | 1250 | <1% | 1-1.5 | 130 |
MQX1870 | 2mm | 1250 | <1% | 2-3 | 245 |
MQX2270 | 2mm | 1250 | <1% | 3-4 | 380 |
MQX2490 | 2mm | 1250 | <1% | 4-6 | 570 |
MQX3013 | 2mm | 1250 | <1% | 11-15 | 1400 |
The mill crushes large size solid material into required size. It is composed of coarse crushing, fine crushing, air conveying and other devices, and it crushes material by high velocity collision.
AdvantageThe machine adopt the progressive technological programmes, well-designed.Hammer room like droplet, it can effectively eliminate material run into this room.Optimize the arrangement of knifes, adjust the gap between knifes and screenMany precision testings to insure equipments running smoothly and reduce noise, optimal performance.Creative hammer process with low power, the twice hammer structure , it can enhance the rubbing action, then reduce power consumption and improve capacity.Movable and opened operation door, new model of screen structure screen, make operation more convenient.Critical components are imported with longer using life.
Product introductionThe mill crushes large size solid material into required size. It is composed of coarse crushing, fine crushing, air conveying and other devices, and it crushes material by high velocity collision. Using wind energy, the mill crushes material into powder at one time, canceling traditional screening procedures. It is mainly applied to mining, building materials and other industries.
Working principleDuring working, the mill motor drives shaft and turbine rotating at high speed. Turbine and blocks on the screen ring composed of compact crushing and grinding system. After getting into machine cavity from hopper, the material has close friction and strong impact to the turbine blade inner edge in the rotating air flow, and grinds again in the gap of blade and grinding block.
Technical Parameters
tem
type | ||||||
SFSP56*36 | SFSP56*40 | SFSP60*30 | SFSP60*38 | SFSP60*45 | SFSP60*60 | |
rotor diameter (MM) | 560 | 600 | ||||
Crushing chamber width (M M) | 360 | 400 | 300 | 380 | 450 | 600 |
Spindle speed (rpm) | 2980 | |||||
Hammer of linear velocity (M/S) | 86 | 94 | ||||
Hammer no | 4*5=20 | 4*6=24 | 24 | 32 | 64 | 88 |
Hammer of specifications (MM ) | 180*50*5(φ20.5*140) | 180*60*6(φ20.5*150) | ||||
Screen mesh size (MM) | 700*358 | 700*398 | 850*295 | 850*375 | 850*445 | 850*445 |
power( KW-2P) | 22/30 | 30/37 | 18.5/22 | 22/37 | 45/55 | 75/90 |
output(T/H) | 2–4 | 4–6 | 1-4 | 1–7 | 2-10 | 3-18 |
Bearing Type | 2212 1512(SN212) | 2212 SN212(1512) |
ball mill could wet grind and dry grind many kinds of minerals and grindable material according to different ore discharge methods there are grid type and overflow type ball mill.
AdvantageDischarge portReasonable discharge port design de-ironing separator could be set according to clientss requirement
Lining boardHigh manganese steel plate is more wear-resisting and it has longer service life.
Wheel gearPinion drives rack wheel rotating
Reduction boxHigh quality and national standard reduction box
Product introductionball mill could wet grind and dry grind many kinds of minerals and grindable material, according to different ore discharge methods, there are grid type and overflow type ball mill.
Working principleThis machine is barrel horizontal type rotation device outer gear transmission and two bins. Raw material is taken to first bin from feeding port through hollow shaft there are stepped lining plate and corrugated plate inside the bin and different size of steel ball steel ball is taken to a certain height by the force of centrifugal which is caused by barrels rotation material will be impacted and grinded. After coarse grinding process in the first bin material will be delivered to the secondary bin. There are plane liner and steel ball to further grind the material. Powder material will be discharged from discharging grate plate and the grinding process is completed.
Cement mill, also called tube ball mill, mainly be used to grind finished product and raw material of cement plant, and also be applied in metallurgy, chemical, electric power and other industrial and mining enterprises for grinding all kinds of ores and other gradable materials.
AdvantageThe transmission partComposed by reducer drive pinion motor electronic control matching of actuator and energy consumption of grinding can lower the energy consumption maximumly.
The closed system ofBall mill and classifier make a closed suction conveying system without any dust pollution.
Feeding partReasonable feeding port design increase the charging rate.
Discharging partReasonable discharge port design de-ironing separator could be equipped according to requirements of clients.
Product introductionCeramic ball mill is the ball mill made of ceramic, its capacity is small but its often adapted to for small scale trial-manufacture, Ceramic ball mill is new type energy conservation ball mill machine designed and researched by domestic machinery experts, its also the combination of advanced technologies.
AdvantageTransmissionTransmission is constituted by reduction box transmission gear electrical machine and electronic control which its drive device can match up with energy consumption of grinding process that lower energy consumption.
Closed systemBall mill and classifier constitute a negative pressure closed system that could reduce dust.
Ceramic lining plateStand wear and tear shock resistance high temperature resistance acid and alkali resistant anti-separation easy to install and replace.
Ceramic dielectricStand wear and tear shock resistance high temperature resistance acid and alkali resistant anti-separation easy to install and replace.
Product introductionCeramic ball mill is the ball mill made of ceramic, its capacity is small but its often adapted to for small scale trial-manufacture, Ceramic ball mill is new type energy conservation ball mill machine designed and researched by domestic machinery experts, its also the combination of advanced technologies. Ceramic ball mill makes production capacity and crushing radio higher and it expands the range of application, its widely used in beneficiation, construction material and chemical industry, dry and wet types are available. Ceramic ball mill is used for better mixing and grinding process, even final product size and lower power consumption, different lining plate could be adopted according to different production requirements.
Working principleElectrical machine drives barrel to rotate by reduction box crushed ore and steel ball was put to to a certain height by lining plate under the force of friction and centrifugal then falls down under the force of gravity ore get further grinded and impacted grinded ore will be discharged outside the machine through discharge device standard final product will be classified by spiral classifier coarse sand will go back to be grinded through point feeder. Feeding machine feeds continuously and uniformly ore is taken to ball mill machine by joint feeder continuously and uniformly processed material is discharged by ball mill whole complete process could work 7*24.
Model
effective volume (m3) | Maximum load (t) | motor power (kw) | rotate speed (r/min) | dimension (mm) | |
Φ1300×1500 | 0.9 | 0.5 | 5.5 | 29.2 | 4562×1626×1867 |
Φ1600×1800 | 1.9 | 1 | 7.5 | 27.5 | 4890×1925×2130 |
Φ1800×2100 | 1.5 | 1.5 | 11 | 25.3 | 5120×2270×2510 |
Φ2100×2300 | 2.5 | 2.5 | 18.5 | 22 | 5390×2560×2800 |
Φ2500×3200 | 5 | 5 | 30 | 21 | 6122×3132×3120 |
Φ2950×3600 | 10 | 10 | 37 | 18 | 6350×3572×3541 |
The cement plant cooperated with us in 2011 and purchased our jaw crusher. Small type ball mill equipment grinds raw material for fine processing.
This customer purchased ball mill equipments from EMCC for bauxite powder making. In the past one year, we reacted quickly to the replacement of parts and resolved customers urgent problems.
According to users actual production capacity requirements, the ball mill equipment allocated by our company can meet 60-70 tons finished product demand per hour. Various technical indicators are in line with the requirements at the beginning of mill plant and the quality of products is completely up to standard.