Asia Automation Pvt. Ltd.

Kothrud, Pune, Maharashtra

1. High speed CPU with 32-bit architecture
2. CCFL Back lit LCD MMI
3. No settings are to be done, if job is changed. e.g. dog positions, timer value, heat valued etc.
4. High reliability as controls are with digital precision
5. Self diagnostics
6. Battery back-up memory (Minimum 4 years)
7. Product program uploading / downloading through PC (Optional)
8. Feed rate override (FRO) facility
9. Close loop position control with PID for scanning axis with AC/DC servo drives & motors
10. Coil & job number entry for each program
11. Auto syntax checking and indication for each step entered
12. Data logging facility for temperature, pressure and heat power for SPC (optional) & evaluating process capacity index Cpk and Cp
13. Security using passwords (4 levels)
14. One analog output of 0 to 10 VDC for 0 to 100% heat programmed
15. Compact reduced wiring thus higher reliability
16. The machine eliminates need for a skilled operator & manual errors are reduced.
17. MODBUS support
18. DIN (German) standard Modular Design
19. Built in PLC.

The CNC offers state of the art control for vertical/ horizontal scanning type Induction Hardening Machines. It controls the machine logic and at the same time controls the scanning axis position as per the user programmed values. The controller is available with CCFL Back lit LCD MMI. The integrated closed loop position control and PLC offers position-synchronized outputs, which are not possible with conventional PLCs. The programming is simple and dedicated to suit machine specific application.

1. Analog VP interface for monitoring/PID control for heat power, flow, quench water temperature, voltage & current etc.
2. Additional close loop control axis synchronized with machine logic.
3. Internet connectivity for remote - monitoring, control & troubleshooting.
4. M Codes for auxiliary functions like job support, clamp & machine specific logic

1. Scanning Axis position
2. Feed Rate
3. Heat Percentage
4. Dwell Time
5. Quench 1 & 2
6. Job Rotation
7. Real time computer interface-Data Logging

1. Scanning Axis position
2. Feed Rate
3. Heat Percentage
4. Dwell Time
5. Quench 1 & 2
6. Job Rotation
7. Real time computer interface-Data Logging

The CO2 welding wire is available on a spool of almost 300 kg. The wire is wound on smaller spools with accurate length measurement & weight measurement. The winding is done in layer form. The bigger spool is driven by servo drive & motor. The wire is let off by the big spool & is pulled by a servomotor on smaller spool. The wire length is measured by encoder on a measuring wheel. The operator enters wire diameter, the density of material & the required weight of smaller spools. The weight measurement is done indirectly by measuring length. The wire is guided by a linear axis so as to form a uniform layer with an angle entered by operator.

1. High degree of synchronization between linear & rotary axes speed.
2. Programmable feed rate, no. of layers & fiber speed
3. Programmable overlap for veil winding
4. Servo drive interface for precise contro