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1 Products availableOur offered Product range includes Kiln Shells and Custom Made Equipment Fabrication.
Storage Silos Tanks Heavy Fabricationcan have a very vast range of size starting from a few feet in diameter up to say 50 feet diameter and 100 feet or more of height. These are generally designed and fabricated out of mild steels in parts as per customer requirements in terms of capacity, type of material. Each fabrication is specifically engineered to withstand seismic forces, environmental changes, wind loads etc.Various international codes are followed for designing and fabrication of silos not only from a safety standpoint but also material strength.Various grades of steels as per national and international standards are used for silo fabrication. All plates and sections are of tested quality from well recognized suppliers including European suppliers.
It is used to raise the temperature of the material in a continuous process especially in heavy duty industries. The overall kiln is sized based off many process conditions. By these process specifications diameter and length are determined. The kiln sections are sized by what is practical to transport or capabilities of the shop.Ashoka manufacturers a wide range of kiln tyres india that are found for various purposes. Manufactured as per standards, we can also custom- design these as per clients specific requirements. Their robust construction through use of quality material also makes these precision that are both durable as well as extremely reliable.
These dryers are available with customization based on different parameters and are available in a number of configurations and specifications. There are two categories of such equipment which are: Direct Heaters/Coolers and Indirect Heaters/Coolers. These rotary dryers/coolers are featured with a rotating shell, which acts as stirrer and conveying device.
A series of individual mills are put together to form a milling tandem depending upon the capacity and efficiency of extraction and based on which the most suitable size of the rollers are selected.The rollers are provided with circumferential v-grooving (radial grooving) for effective and continuous crushing action. Each sugar roller shall be fitted with cast steel crown pinion for transmission of power from the gear reducer. A typical four roller mill has an under feed pusher roller for higher extraction by a pushing action of Sugar Cane against the rollers. The under feed pusher roller is driven by the top roller through gears to maintain a surface speed of about 10% higher than the mill roller surface speed.
This equipmentutilizes the heat fromsteamfor evaporation.In addition to the sugar mills there are other industrial sectors such as textile dying, pharmaceutical & drug industries, pulp mills etc. which generate huge quantity of high toxic effluents which has high BOD, COD, TS and TDS level with black coloured and odour effluent. Special evaporators for effluent evaporation are used for such applications as well.In a multiple-effect evaporator, water is boiled in a sequence of vessels, each held at a lower pressure than the previous. Because the boiling temperature decreases as pressure decreases, the vapour boiled off in one vessel can be used to heat the next, and only the first vessel (at the highest pressure) requires an external source of heat.
Process Equipment Boilers Manufacturers, Various forms and types of fuels can be used for firing of the boiler depending upon the availability and economic feasibility.Bagasse (from cane), Wood Chips, Paddy Husks, Goundnut Shell, Cocoa Shell, Saw Dust, Coal, Lignite etc.Steam generator Larger capacities boilers and high pressure boilers are used for cogeneration of process steam and power using a suitable turbineModulating cyclo motor for Spreader Dampers.
These turbines can either be used for drive application or power generation application. These turbines are straight-back pressure type and find application where back pressure steam is fully utilized to meet process demands. The power generation is incidental to the process steam demand.The back pressure turbine may also have bleed points (uncontrolled extractions) to satisfy steam demands at intermediate pressures. This provision is applicable when the bleed (medium pressure) steam volume demand is low and pressure variations can be tolerated. These turbines are of bleed cum back pressure type.
Custom Heavy fabrication is carried exactly as per detailed designs supplied by the Client. In house machining to attain accurately finished sizes on special purpose machines post custom fabrication is also undertaken under the same roof.Various custom grades of steels as per national and international standard are used. All plates and sections are of tested quality from well recognized suppliers including European suppliers.
The overall kiln is sized based off many process conditions. By these process specifications diameter and length are determined. The kiln sections are sized by what is practical to transport or capabilities of the shop.Ashoka manufacturers a wide range of mill headers and kiln tyres india that are found for various purposes. Manufactured as per standards, we can also custom- design these as per clients specific requirements. Their robust construction through use of quality material also makes these precision that are both durable as well as extremely reliable.
Through an air flotation process, the juice is clarified and clear juice is obtained which is then sent to triple set evaporator.Juice heaters generally utilize steam from the boilers to generate the heating action, and if possible, preferably bled vapor from the evaporators. It is thus necessary to have a heat exchange between vapor and juice which is provided by the juice heaters.The basic calculation of the juice heater is to calculate the amount of heat transferred using the overall heat transfer co-efficient (OHTC), the log mean temperature difference (LMTD) and the heating surface area.
Bucket elevators are used to convey material vertically upwards generally to feed a machine or store in silos/storage bins. Elevators may be designed for transport even up to a height of 50 mtrs., conveying up to 50 tons per hour. The buckets may be mounted on chain or special rubber belts. Some key features of bucket elevators supplied by ASHOKA.Screw conveyors are generally used for horizontal or low inclination transportation of various powdered or granular materials such as cement, mineral and ore processing, chemical industry, food industry etc.
Process Equipment Air Slides Manufacturers are designed with 2 chambers- upper & lower. The upper chamber is used to carry the material and the lower chamber is used to aerate the fabric. They consist of special synthetic fabric, high-pressure fan and manual butterfly valves for control of air. Open air slides are also manufacturers, designed and supplied as per process requirement.
Most manufacturers, common design of a centrifugal machine is the top driven bottom discharge type machine with a single point suspension in which the basket is mounted over the central spindle which is suspended at top in the bearing housing. The cake is discharged at bottom through the pockets provided in the center of the basket.
Installation services are also provided with our supply if desired. The Pinions and Shafts we offer is made using special forged steels with special alloys. The use of hardened as well as tempered materials also provide in them needed strength as well as mechanical properties whereas tight tolerance profile machining & grinding provides accuracy and efficiency.
ASHOKA employs state-of-the-art techniques in designing, material selection and manufacturing processes to enhance performance, reliability and overall lifetime of the gear. Comprehensive expertise and vast experience enable us to engineer a complete solution for any kind of an open power transmission drive.ASHOKA Gears Pinion Shafts Manufacturers, offers a complete supply package including gear casting, heat treatment such as volume hardening, case carburizing, quenching and other forms of heat treatment to sophisticated gear cutting and precision grinding to produce a finish ready to install gear.
ASHOKA offers supervision of on-site installation of the gears and pinions manufactured only by the company. A supervision expert is deputed to the site, however, local manpower, installation tools/tackles and lifting equipment such as movable cranes etc. are to be provided by the client. In special cases ASHOKA may also take up the entire job of installation and commissioning including all of the above but that depends upon the geographical location of the site.
We at ASHOKA offer a wide range of core process machinery for industrial sectors including cement plants, sugar plants, steel plants, paper plants, mines, chemical and mineral ore processing units, fertilizer plants, power plants and rubber plants. we have in house equipment development facility which not only includes designs detailing from basic equipment operational specifications and data to complete equipment manufacturing.