Our Products
Corrosion And Rust Control Products
2 Products availableFabric
1 Products availableSteel & Steel Products
1 Products availablePolishing Service
1 Products availableOur offered Product range includes Pickling & Passivation Compound, Electrochemical Polishing and Neutralizing Agent.
SteelMATTis a product of extensive research and development by ATS to stop contamination & corrosion on Stainless Steel (SS) at the same time to give superior MAT texture and aesthetically superior appearance on SS. It's the revolutionize innovation to change the surface area of SS for strong, better and long serving.
The Unique Properties of SteelMATT
CAPACITY: Typically, 1 Liter of SteelMATT solution will methodically treat about 3-4 Sq Meters equivalent of surface area.
APPLICATION METHOD : USER FRIENDLY APROACH The product is available in ready to use formulation for application on chemical equipment by any of the following methods :
By Deeping
By Swabbing with sponge
By Spraying
The solution should be used at room temperature.
THE PROCESS The process calls for the following sequence
Degreasing the surface /plant if required or wash with normal water.
Dip the component in SteelMATT. let the solution react with the surface for about 20-25 minutes. (You may apply SteelMATT by swabbing followed by water cleaning).
Spray wash with normal water water rinsing (500-700 PSI)
Dry surface with hot air for optimum result.
ADVANTAGES OF SteelMATT On satisfactory completion of pickling and passivation process the plant will have the following advantages:
CHEMICALS & PRECAUTION The ASTM 380 calls for several chemistry for pickling and passivation. It is very easy to use and no damage if hand is deeped into it. But we recommend the operator to ware gloves when using. The chemical when fresh has pH of 1.90 and the same is to be discarded at pH 5.5 neutralize with water or lime slurry.
The operators must ware Rubber gloves, Eye glasses and Avoid skin connection.
AVAILABILITY We undertake a turnkey job of Pickling-cum-Passivation of SS equipments - vessels / tanks / heat exchangers / reactors / Pipelines / Machines etc. at your site.
The solution is also available in 20/35/50/200 liters HDPE containers.
India's first solvent formulation that improves cleaning efficiency meets rigid international standards for re-establishing retaining surface qualities of ferrous and non-ferrous group of material.
Till now, little or no attention has been given to Efficient maintenance of machines /parts in our Industries.
We use the conventional method of cleaning machines and parts with Fuel, Kerosene and Diesel or the expensive imported products. They are hazardous and ozone layer depletors.
These chemicals cause corrosion and reduce the life of a machine. This leads to extra expenditure and low efficiency.
The product is available in Aerosol spray and in loose packing.
Product information
Is an organic degreasing and cleaning compound that can be used to remove contamination's from any machine elements before it undergoes manufacturing operations like Bending, Painting, Planting, Sealing, Welding and specialized surface treatment.
It removes oil and water-soluble contaminants while insoluble materials are removed during cleaning.
Is ideal for any precision product or cleaning of any moving parts of the machines
Can be used for applications by spray, immersion and wiping and other conventional methods.
It has a flash point of 46.1C, Vapour pressure of 1.7mm og Hg at 25C and Evaporation rate of 20 ( Based on Butyl Acetate =1).
This makes, Our invention-SOLVE 1, India's first cleaning solvent formulation, that revolutionizes the cleaning efficiency of precision component of any machine. SOLVE 1 also meets rigid international standards for re-establishing and retaining surface qualities of ferrous and non-ferrous group of materials.
Unique Properties / Advantages of SOLVE 1
Environmental friendly.
No Halogenated compounds 100% pollution free.
Many organic solvent cleaners like Trichloroethylene, Acetone, Benzene, and Carbon tetra chloride have been classified as hazardous air pollutant or Ozone layer depleting substances. Solve 1 is neither hazardous nor ozone layer depletor and therefore it does not cause any air pollution.
In fact Solve 1 is an ethyl lactate based formulation which U.S. Federal Drug Administration (US FDA) has approved as environment friendly substance.
High cleaning efficiency
Non corrosive, non reactive
Non corrosive to machine parts unlike Petrol, Diesel and Kerosene
Non reactive with metals and non metals
No evaporation hence
Non reactive to Rubber
Technical Information Standard of Manufacturing Solve 1 is manufactured with American know how and meets demands made by ASTM 38736.
Test standards Passes the following Corrosion Potential Test with Ferrous and Non Ferrous metals as substrates
ASTM F 483 : Immersion Corrosion
ASTM F 1110 : Sandwich Corrosion
ASTM F 119 : Hydrogen Embrittlement
ASTM G 38 : Stress Corrosion
Volatile Organic Compounds ASTM D 3960
Passes clean air requirements 0.0001%
Dry Residue Evaporation without leaving residue on the surface
Applications of Solve 1
Removal of Red Oxide from Machine members
MECHANICAL PARTS Machine Spindles, Bearings, Mechanical Shaft Seals, Bearing housings, Journals, Gear Boxes, Gears, Cams, Shafts, Couplings, Clutches, Levers, Sub assemblies, Precision Instruments and General mechanical Components, Any assembled part of machine.
HYDRAULIC ASSEMBILES Mechanical Components of Vane pumps, Motors, Piston pumps, Torque motors, Pressure control valves, Directional control valves, Flow control valves, Check Valves.
ELECTRONIC PARTS Electronic Heat Sinks, Computer Drive mechanisms, Memory Drums and Discs, Terminal and lead wires, Chassis, Connectors, Diodes, Transistor Cans, Interlocks, Junction Fittings, PCBs.
RUBBER PARTS Shaft Seals, Sealing Elements, 'O' rings, Seals, Wipers etc.
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Pack Size |
Direction to Use |
Precaution |
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1. |
300ml Aerosol Spray |
Shake well before use |
Keep it in a room temperatures |
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500ml Aerosol Spray |
After spray wait for few seconds for best cleaning efficiency |
Not to stored near fire |
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Keep the lid covered when not in use |
Not to spray on Red Hot |
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Clean by Fibre bristle brush |
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By Swabbing |
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By immersion or washing |
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By ultrasonic cleaning |
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2. |
5, 10,20 & 35 Lt., HDPE containors |
After use wait for few seconds for best cleaning efficiency ( reaction time). |
Keep it in a room temperatures |
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By fiber bristle brush |
Not to store near fire. |
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By Swabbing |
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By immersion or washing |
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By ultrasonic cleaning |
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Crores of rupees are lost each year because of rust /corrosion. Much of this loss is due to the corrosion of iron and steel, although many other metals may corrode as well.
The problem with iron as well as many other metals is that the oxide formed by oxidation does not firmly adhere to the surface of the metal and flakes off easily causing "pitting". Extensive pitting eventually causes structural weakness and disintegration of the metal. Trust is a chemical formulation developed specially to remove rust from the surface of metal and to form a layer to protect rust formation.
Conventional Method of Removing Rust When iron or steel starts to rust, it will puff up and expose clean metal to the open air, allowing rust to continue to the depths of the metal. If your favorite possession is already rusting and you want to clean it or at least stop the rusting, you have a few alternatives.
Sand blasting bead blasting or glass blasting
Electrolytic Rust removal Process
Sand paper and steel wool method
Acidic metal wash treatment.
Etching with acids
MoLess effective rust removal products
The above methods are tedious, less practical and have serous side effects on the metal.
Our Trust is a chemical solution to remove rust. Removal of rust by TRst you can eliminate the above rather tedious, time consuming and expensive conventional methods.
Method of Application of TRst
Dipping the components in TRust
Swabbing on the surface corroded surface.
Available pack sizes>
5, 10, 20, 35 & 50 liter HDPE containers.
ATS-Mechanical polishing includes grinding, polishing and buffing - all processes for improving the surface conditions of your stainless steel The process is to do grinding first, polishing second, and buffing third. In grinding, polishing and buffing, labor is a major variable in the process. The requirement if for highly skilled labor with years of experience and a thorough knowledge of the art of their craft. We offer complete job work at your site with our highly trained team.
Polishing is an intermediate step used to improve the surface finish from the grinding step, such as found on a common household stainless steel sink - lustrous, but not mirror-like. Polishing uses abrasives firmly attached to a flexible backing, such as a wheel, belt or orbital motion tool.
Mechanical stainless steel polishing is an abrading operation used to remove or smooth grinding lines, scratches, pits, mold marks, parting lines, tool marks, stretcher strains, and surface defects that adversely affect the appearance or function of the part. The process causes some plastic working of the surface as metal is removed. A mechanically polished surface yields an abundance of scratches, strains, metal debris and embedded abrasives, and always distorts the metal surface. Burnishing metal by lapping or buffing decreases the micro-inch roughness and improves the image-defining quality of a surface, but it never completely removes the debris and damage metal caused by mechanical polishing.
KEY POINTS Any mechanically produced surface produces a work hardened, disturbed and damaged grain layer. This is accompanied by a scratched, sheared, and torn surface contaminated with embedded abrasives and compounds. Its importance depends on its application. From a cosmetic appearance standpoint, these effects may be unimportant. For high purity applications, e.g., semiconductor or pharmaceutical, particles and contaminants can be of utmost importance affecting purity of product and yield. Often it takes a SEM photomicrograph at very, very high magnification to show these effects - but it is there. A desirable alternative to be considered is electropolishing for which Mechanical polishing is advisable.
Welded joints of stainless steels produce a heavy tightly adherent oxide film, usually referred to as Welding Scale.
The removal of this scale is known as PICKLING. Where as PASSIVATION is a process on Stainless Steel by virtue of which, a passive film is formed on it when it comes in contact with atmospheric air. This film, stabilized by chromium, is considered to be continuous, non porous, insoluble and self-healing.
Application of WSR-300 on weld joints of Stainless Steels has following advantages.
Removal of oxide scales from welded joints (performs PICKLING)
Formation of passive layer on SS (performs PASSIVATION)
Removal of iron particles from weld surface (PASSIVATION requirement) APPLICATION METHOD Remove slag properly from weld joint. (Slag Prevents quality of pickling and passivation)
Degrease and clean weld joint by suitable solvent to remove dirt, dust, grease, oil, crayon marking and other contaminants. (For best results, use our solvent cleaner SOLVE 1)
Ensure that the joint is at room temperature. Use bristle brush and gently apply the WSR-300 solution so that the solution reaches even the cavities on the joint. Apply such that the heat tinted zone on one inch, either side of the joint is also covered. (Even apply two/three coats of this solution where welding discoloration is high)
Let the solution react with metal for 2/3 minutes. Do not expose joint to sunlight. (Excess reaction time will have no adverse effect on the joint)
Thoroughly rinse the joint with the water fill till the solution is removed. Any visible seale can be removed with SS wire brush.
AVAILABILITY
5, 10, 20 35 & 50 liter Pack and 1kg Gel Pack.
We offer high class Electropolishing with electrolyte developed as per ASTM 912 Standards for Electropolishing of Stainless Steel. We have state of art inhouse facility for electropolishing of components, Pipes & Tubes ( Inside & Outside) up to 5mm ID).
Electropolishing leaves a smooth, clean surface ideal for conversion coating, plating, anodizing, or welding.
Advantages of Electropolishing
Who requires ATS-Electropolishing
Our Capabilities
We offer NAC-500-Neutralizing Compound for long life, corrosion protection and after treatment or processing of stainless steel products. The quality ingredients are used to manufacture anti-corrosive, eco-friendly and bio-degradable agent. The range finds application in aerospace, automobile, machine tools and textile machine industries.
