Aquamech Engineering Corporation

Sector 1, Mumbai, Maharashtra

Automatic DM plant (Indion Swift)

• The INDION Automatic DM Plant has been designed to provide Compact skid mounted system.
• The Indion swift plus features an additional cation exchange stage which is accommodated on the standard swift skid.
• As a result, the swift plus produces mixed bed quality water having a resistivity of always greater than 1 mg. ohm-cm for minimum capital outlay.
• Operation control by PLC

• Mixed-bed quality water at minimum cost
• No additional regenerant chemical required
• Stainless steel process pump
• Automatic Control by PLC
• It is exceptionally compact, and skid mounted on a corrosion resistant frame which also accommodates a stainless steel multipurpose pump.

In Reverse Osmosis (RO) process, pressure is continuously applied to the feed stream by means of a high-pressure pump. Feed stream gets divided into a 'permeate' stream-low in dissolved salt and brine (or reject) stream very high in dissolved salts content. Dissolved salts rejected by the membrane are continuously flushed from the system viz. brine stream. The filtered water from Micron Cartridge Filter shall be pumped by means of high- pressure pump through the Membrane assembly, where under high pressure process of reverse osmosis takes place and dissolved impurities are reduced.

• COMPACT SYSTEM
• FULLY AUTOMATIC
• RECOVERY ON AVERAGE 70% DEPENDING ON NEW WATER ANALYSIS.

Various Chemical Dosing Systems are provided by Aquamech,

• Chlorine Dosing
• Acid Dosing
• Antiscalent Dosing System
• SMBS Dosing systems
• Morpholine Dosing System
• Ozonators

Clean Utilities Piping Including Purified Water, Water For Injection , Clean Steam, Process Air & Process Transfer Lines

CIP Systems For Manufacturing Vessels

Double Tube Sheet U Bend Heat Exchanger For Purified, WFI & Applications

• Clean utilities piping including Purified Water, Water for Injection , Clean steam, Process Air & Process transfer lines
• All piping done as per ISPE/ASME BPE guidelines
• T pattern block valves/Zero dead diaphragm valve
• Sampling valves are installed at inlet/outlet of each equipment
• Point of use sanitary heat exchanger is provided to cool the PW and WFI as per the process requirements
• CIP systems for manufacturing vessels

RO-EDI system is one of the technologies widely accepted for Generation of Highly Purified water for pharma applications, Cosmetic & Healthcare, Biotechnology, and Food & Beverages Industry.

We created and applied latest technologies & continuous development has led to all our plants being very user friendly & robust and end to end solutions using Good Engineering Practices and to comply with the industry standards evolution.

• Fully automatic
• Semi- automatic
• Hot water & chemical sanitizable
• Complete SS316L pure water generation package on single skid with set of instruments & valves which is fully pre-validated to industry accepted standards
• Compliance with the latest USP and PH EUR specifications
• Compliance with GAMP and ISPE design standards
• Plants manufactured as per ASME, BPE and ISPE Guidelines

• Complete package on single skid
• High reliability
• Easy to operate and maintain
• Low operating cost

• complete systems automation, monitoring, control, scada systems validation
• HMI/SCADA to comply with 21 CFR part 11
• Printing facility also provided
• Automation to comply with GAMP 5

• Fully Operation and maintenance manual along with documentation (DQ, IQ, OQ, FAT, PQ) for system
• Well designed & organized documentation to provide validated information on the Project from design stage to site to final handover stage

• In WFI distribution systems there would be a few user points who would need water at 20 c - 50 c install point of user heat exchanger
• Quality as per ASME BPE /PED97/23/CE
• Automation & control panel integrated by aquamech
• He are available from 100lph & as per client requirement
• Technical data:rectilinear pipes with double fixed plates

Aquamech High Purity PW/WFI Storage & Distribution Systems are designed to store the water from generation system and then distribute PW and WFI water to various user points maintaining the water quality.

Water outlet qualities fulfill requirements of USFDA, MHRA, WHO & all other major audit agencies & as per the designed guidlines.

• Purified & WFI water storage tanks from 100 ltrs to 25000 ltrs
• SS 316 L Wetted parts are of Internally electro-polished up to 0.4 Ra finish
• Plain and jacketed tanks are provided with insulation and SS cladding
• Tanks are provided with accessories like,

• Spray ball
• Electrical heat traced vent filter housing with 0.2 micron hydrophobic vent filter
• Rupture disc, sanitary level Transmitter, compound pressure gauge, flow transmitter, Temperature transmitter, Steam Valve with assembly, jacket manifold, pressure reducing valve etc.
• Temperature transmitter, Steam Valve with assembly, jacket manifold, pressure reducing valve etc.
• Instruments & valves make as per client requirement
• Flush bottom valves etc. are also manufactured in accordance to ASME Section VIII after proper designing & drawing approval by clients.

• Purified water & WFI distribution systems are fabricated in single skid. distribution pumps, SS control panel, ultraviolet sterilizers, set of instruments, heat exchangers are all mounted on distribution skids
• Fully drainable sanitary pumps
• Pumps are selected to ensure minimum velocity of 1.2 m/s in the return of the loop at peak load consumption
• Loop pumps is provided with VFD and interlocked with flow transmitter in return line for maintaining desired flow and velocity in return loop
• Instrumentation provided in the loop to monitor the High Purity Water parameters like flow, pressure, TOC, conductivity and temperature
• Sanitary Double Tube Sheet type Heat exchangers are provided in PW & WFI Loops for sanitization/for maintaining PW/WFI temperature
• Loops are designed for cold, hot or ambient temperature
• PLC based controls panel adhering to GAMP 5
• All piping done as per ISPE/ASME BPE guidelines
• Water outlet qualities fulfill requirements or USFDA, MHRA, WHO & all other major audit agencies designed as per ISPE/guidelines

The Ultra filtration unit includes Hollow Fiber 100 KD Membranes; Product Water Tank & Piping, on a skid-mounted system. The main objective of Ultra filtration is to removes SDI causing particles in the process and it will also remove Bacteria, viruses, colloidal silica, fine sand etc. Thus reducing the SDI of the water to less than 3. Feeding water having SDI 3 will increases the efficiency of Reverse Osmosis Unit and eliminate the chances of membrane choking. Back flushing needs to be done periodically for a minute automatically with the filtered water/UF permeate water resp. The UF system works typically on 90% recovery with the filtered water and 10% is the reject The system can have chemical enhanced backwash HCL & NaOCl.

• Ultrafiltration in the pre-treatment for removal of colloidal silica & micron suspended solids to RO feed & to ensure SDI less than 3.0.
• This minimizes the fouling of RO by particulates and other suspended impurities.
• Our UF system works at a "Recovery" of 90%-95%

• 10 YEARS OF EXPERIENCE IN DESIGN & SET UP OF WALK IN COLD ROOMS AND REFRIGERATION UNITS.
• AUTHORIZED DEALERS OF BLUE STAR FOR THEIR COLD STORAGE DIVISION AND SUPPLY OF WALK IN CHILLERS / FREEZERS
• BLUE STAR PUF PANELS HAVING BLOWING AGENT OF CYCLOPENTANE WHICH ARE ECOFRIENDLY/ CHLORO FLORO CARBON FREE & IT IS ONE OF THE ONLY FACILITIES IN INDIA
• DATA LOGGER WITH CFR 21 PART 11 INSTALLED AT MOST OF THE PHARMA FACILITIES
• COMPLETE RANGE OF HIGH TEMP, MEDIUM TEMP AND LOW TEMP REFRIGERATION UNITS FOR COLD STORAGES IN R404A REFRIGERANT GAS WHICH IS ECO-FRIENDLY/ CHLORO FLORO CARBON FREE
• REMOTE MONITORING FACILITIES FOR TEMPERATURE MONITORING SITTING IN YOUR CABIN/ OFFICE
• COMPLETE RANGE OF HERMETIC / SEMI-HERMETIC CONDENSING UNITS AVAILABLE WITH AIR COOLED/WATER COOLED OPTIONS
• ALL REPUTED PHARMACEUTICAL COMPANIES, FOOD INGREDIENT & HYGIENE INDUSTRY ARE OUR MAIN CLIENTELE
• SMS ALERT FACILITY PROVIDED
• SCADA SOFTWARE AVAILABLE WHICH IS 21 CFR PART 11 COMPLIANT
• PLC BASED CONTROL PANELS/MICROPROCESSER BASED CONTROLLERS OPTIONS AVAILABLE