Application Systems

Manpada, Thane, Maharashtra

Various Dynamometers are offered by APPLICATION SYSTEMS for Electric Motor testing, AC Motor testing, DC Motor testing, Fractional HP motor testing, Air Motor testing, Pneumatic Motor testing, Hydraulic Motor testing, BLDC motor testing, Dynamometers employed to test motors are Eddy Current dynamometers, Powder Dynamometers, Tandem Dynamometers, Pneumatic Dynamometer, AC Motoring Dynamometer, AC Regenerative dynamometers, DC regenerative dynamometers.Motor test dynamometer are offered with proprietary software developed for motor test to monitor & display Input Power, Input Voltage, Motor current, Motor Power factor, Output Power, Speed, Torque, Efficiency of motors, motor temperature, bearing temperature, winding temperature etc. Motor Test Dynamometers are offered with PC based control panel with our proprietary APPSYS Motor Test software with Power analyzer.PC based control panel with our proprietary APPSYS MOTOR TEST software is also provided with Dynamometer. Test Reports having Torque-Speed characteristics, Torque-Current and Speed-Current, Efficiency characteristics, Torque-Speed Oscillations at steady state Torque at different temperatures, Temp measurements etc. & custom characteristics required by clients, are exported & saved in MS Excel Tabular form& Graphs Accessories such as Motor Temperature, Winding Temperature measurements, Motors mounting Test bed, Test Stands with T slot having X, Y & Z adjustment for Length, Width & Height adjustments is also offered along with dynamometer

We are offering gear transmission test setup machine.Dynamometer upto 10000 nm capacity to test various types of gear boxes worm, worm helical, helical, bevel & planetary gear boxes. Set up comprises dynamometer, computerized control panel with data acquisition, to monitor, input electric power & output mechanical power, with efficiency measurement, t-slotted test bed with x, y & motorised z axis (length, width & height) with motor mounting portable table ( castor wheels with locks) with x, y & motorised z axis adjustments

We are the main supplier of this product.

Powder Brakes & Clutches are manufactured in wide rating range, form tiny 0.2 KgM (2 Nm) to Massive 200 KgM (2000Nm), in various cooling versions such as Self Cooled, Forced Air cooled, Fan Cooled & Water Cooled. These are true Torque Control Devices. Torque is strictly proportional to Excitation Current applied to Coil. These devices come with matching electronics to meet your most exacting applications such as Torque Control, Tension Control, Stretch Control, Torque Limit & many more.

We manufacture Engine Dynamometer for performance & endurance of petrol engine test, diesel engine test, gasoline engine test, kerosene engine test.Eddy current dynamometers to test engines are manufactured up to 900 kw, up to 4000 nm torque capacity, speed up to 30000 rpm. Engine dynamometers are offered with pc based control panel with engine testing software for scada based data acquisition & control. Dynamometer controllers for torque controls & torque & speed indications are also offered as basic dynamometer controls. Accessories such as fuel measurement, temperature measurements, pressure measurements, crank angle position detection, engine mounting test bed with t slot having X, Y & Z adjustment for length, width & height adjustments, anti vibration mount pads, to accommodate engine with gearbox under test & dynamometer.

We manufacture Engine Testing Dynamometer for performance & endurance of Die Petrol Engine Test, Diesel Engine Test, Gasoline Engine test, Kerosene Engine test. Eddy Current Dynamometers to test Engines are manufactured up to 900 KW, up to 4000 Nm Torque capacity, Speed up to 30000 RPM. Engine Dynamometers are offered with PC based control panel with Engine testing software for scada based data acquisition & control. Dynamometer controllers for Torque controls & Torque & Speed indications are also offered as basic dynamometer controls. Accessories such as Fuel measurement, Temperature measurements, Pressure measurements, Crank angle position detection, Engine mounting Test bed with T slot having X, Y & Z adjustment for Length, Width & Height adjustments is also offered along with engine testing dynamometer. Our range includes: 1) Eddy Current Dynamometer Water Cooled, in wide Torque rating range from tiny 2 Nm to massive 5000 Nm. Watercoolant cooled version-depends on Power rating. Speeds upto 30000 RPM. 2) Eddy Current retarder Dynamometer Self Cooled, Torque range 10 Nm (1 KgM) to 3000 Nm (30) KgM Torque range, Self cooled, to avoid water cooling hassles 3) Eddy Current Retarder Dynamometer Fan Cooled, Torque range 10 Nm (1 KgM) to 3000 Nm (30) KgM Torque range, Fan cooled, to avoid water cooling hassles. 4) Powder Dynamometer, for testing high Torque at low speed. Torque is controlled right from Zero Speed. 5) Tandem Dynamometer, Combination of Powder Dynamometer & Eddy Current Dynamometer - to get advantages of both dynamometer, Full rated Torque at ZERO Speed from POWDER DYNAMOMETER & maximum Speed up to 30, 000 from EDDY CURRENT DYNAMOMETER.

Being an industry leader, we offer an extensive range of superior quality Test Rigs, Test Beds & Test Benches that consist of a low-vibration structure on casters.Experienced members of our expert team design these products for offering a self-contained platform that conduct a complete range validation tests on motors. These are widely used for evaluation of gear boxes, belts, chassis, shafts, bearings, chains and many more. Various features of our range of product includes Frictional Horse Power (FHP)Thermal EfficiencyEngine Test Stands For the evaluation ofFuel consumption at rated torqueIndicated Horse Power (IHP)Brake Horse Power (BHP)Air-fuel ratioEngine Torque vs Speed CharacteristicsMechanical efficiency

Web Tension Control systems for Unwind, Rewind & Intermittent section. Web tension control consist Load cell feed back as well as diametric compensation for accurate tension control. Web Tension Control systems configured using either Motorised or Powder brakes & Clutches. Tension Controls are used mainly for: UNWIND, PAY OFF, REWIND, TAKE UP INFEED, OUTFEED & Intermittant Sections For printing machine, For Lamination & coating machines, For Slitting machine, For Wires & Cable machine, Wire cut machines, For Paper, Plastic Films, Foils, Wires, Cables converting machines

Web Tension LoadCells full bridge strain gauge based Tension Sensors, designed for direct on-line Tension Sensing of Paper, Films, Foils, Wires & Cables, Textiles & other roll to roll converting machines.

Load Cells has Self aligning rubber seal bearings, to avoid critical alignments of

X Y & Z axis of Idlers, suitable for live & dead roller applications

Features of web tension sensors and load cells :

5 to 300 Kg capacities
Standard output 2 mV/V
Fully temperature compensated four gauge Wheatstone bridge
High accuracy & repeatability
Best linearity & near-Zero hysteresis
High Overload limit
IP 65 class for gauge area
Easy Installation
Other capacity available on request

Applications of web tension sensors and load cells :

Used for measuring web tension ofmaterials drawn over a rotatingroller of processing equipments for:

• Paper
• Films
• Foils
• Magnetic Tapes
• Plastic Tapes
• Textiles
• Wires & Cables

sl series, sbeam load cell

description:

ultra precision strain gauge based s type beam load cell is compact & rugged, used for compression & tension measurement, weighing, tensile testing & industrial applications.

capacity:

50, 100, 200, 300, 500 kg,

1 t, 2 t, 5 t, 10 tons.

construction of reaction torque sensor :

• s shape, nickel plated alloy steel, for shack & overload resistance, used in tension & compression
• silicon rubber pouring sealed, stainless steel cup covers, protected class ip67, for use in high humidity area.

applications of reaction torque sensors :

• conversion of mechanical scales to electronics.
• crane scales.
• hanging scales.
• force measurements tension or compression.
• tank, hopper, bag weighing
• industrial automation applications.
• dynamometers as reaction torque sensors.
• wires & cables tensile force testing
• cement pole strenght testing

.

We manufacture varuious dynamo meters, viz, Eddy Current Dynamo meter, Eddy current Retarder, Eddy Current Brake, Powder Dynamo meter, Tandem Dynamo meter, pneumatic dynamo meter, etc.
Gear box out put Torque, Speed, Out Total Mechanical output POWER is displyaed on indicators,
Our Proprietary APPSYS GEAR TEST software developed for gear transmission test to monitor & display Input Power, Output Power, Efficiency, Input Voltage, Motor No Load Current, Full Load Current, No Load & Full Load Speed, No Load & Full Load Torque, Power factor, Motor temperature, bearing temperature, winding temperature.

• PC based Gear test set up, Window XP /Win7 operating systems, PC hardware, Core 2 Duo PC with built in RAM & PCI Card with necessary Digital & Analogue inputs & outputs, Power analyzer,
• Input Power (Motor Power Sensor to sense Motor Power -To monitor Motor electrical Input Power & for Calculation of efficiency) & Output Power, Speed, Torque, Efficiency are displayed on Monitor & stored in table & graphs in MS Excel format.
• PC Auto & PC Manual mode selector Soft push button switch on Monitor screen. In PC Auto mode, Data is captured on predetermined (Site settable) time & Torque Loading in 100 steps (independently settable), whereas in PC Manual mode Data is captured manually by pressing data capture soft button on screen. Captured data is exported to MS Excel in Table forms & in Graphs form to show Torque-Speed characteristics, Torque-Current and Speed-Current, Efficiency characteristics, Torque-Speed Oscillations at steady state Torque at different temperatures, Temp measurements etc. & custom characteristics required by clients.
• Accessories such as Motor Temperature, Winding Temperature measurements, Motors mounting Test bed, Test Stands with T slot having X, Y & Z adjustment for Length, Width & Height adjustments is also offered along with dynamometer.

We manufacture varuious dynamo meters, viz, Eddy Current Dynamo meter, Eddy current Retarder, Eddy Current Brake, Powder Dynamo meter, Tandem Dynamo meter, pneumatic dynamo meter, etc.
Gear box out put Torque, Speed, Out Total Mechanical output POWER is displyaed on indicators,
Our Proprietary APPSYS GEAR TEST software developed for gear transmission test to monitor & display Input Power, Output Power, Efficiency, Input Voltage, Motor No Load Current, Full Load Current, No Load & Full Load Speed, No Load & Full Load Torque, Power factor, Motor temperature, bearing temperature, winding temperature.

• PC based Gear test set up, Window XP /Win7 operating systems, PC hardware, Core 2 Duo PC with built in RAM & PCI Card with necessary Digital & Analogue inputs & outputs, Power analyzer,
• Input Power (Motor Power Sensor to sense Motor Power -To monitor Motor electrical Input Power & for Calculation of efficiency) & Output Power, Speed, Torque, Efficiency are displayed on Monitor & stored in table & graphs in MS Excel format.
• PC Auto & PC Manual mode selector Soft push button switch on Monitor screen. In PC Auto mode, Data is captured on predetermined (Site settable) time & Torque Loading in 100 steps (independently settable), whereas in PC Manual mode Data is captured manually by pressing data capture soft button on screen. Captured data is exported to MS Excel in Table forms & in Graphs form to show Torque-Speed characteristics, Torque-Current and Speed-Current, Efficiency characteristics, Torque-Speed Oscillations at steady state Torque at different temperatures, Temp measurements etc. & custom characteristics required by clients.

We manufacture Eddy Current Clutches and Brakes, These eddy current clutches, brakes or clutch-brake combinations are used for range of various applications.These are for unidirectional or bi-directional control of torque at relatively high-speed levels, clutches and brakes for controlled and shock less start-stops, quick reversals or controlled stopping of machines.

Eddy Current Clutches and Brakes are manufactured in wide rating range, form tiny 0.2 KgM (2 Nm) to Massive 500 KgM (5000Nm), in various cooling versions such as Self Cooled, Forced Air cooled, Fan Cooled & Water Cooled. These devices come with matching electronics to meet your most exacting applications such as Torque Control, Tension Control, Stretch Control, Torque Limit & many more.

Eddy Current Brakes are virtually maintenance Free.

various dynamometersare offered for electric motor testing, ac motor testing, dc motor testing, fractional hp motor testing, air motor testing, pneumatic motor testing, hydraulic motor testing, bldc motor testing,

dynamometers employed to test motors are:

eddy current dynamometers, powder dynamometers, tandem dynamometers, ac regenerative dynamometers, dc regenerative dynamometers.

our proprietary appsys motor test software developed for motor test to monitor & display motor input power, output power, efficiency, input voltage, motor no load current, full load current, no load & full load speed, no load & full load torque, power factor, motor temperature, bearing temperature, winding temperature.

pc based motor test set up, window xp /win7 operating systems, pc hardware, core 2 duo pc with built in ram & pci card with necessary digital & analogueinputs & outputs, power analyzer,

input power (motor power sensor to sense motor power -to monitor motorelectrical input power & for calculation of efficiency) & output power, speed, torque, efficiency are displayed on monitor & stored in table & graphs in ms excel format.

pc auto & pc manual mode selector soft push button switch on monitorscreen. In pc auto mode, data is captured on predetermined (site settable) time & torque loading in 100 steps (independently settable), whereas in pcmanual mode data is captured manually by pressing data capture soft buttonon screen. Captured data is exported to ms excel in table forms & ingraphs form to showtorque-speed characteristics, torque-current and speed-current, efficiency characteristics, torque-speed oscillations at steady statetorque at different temperatures, temp measurements etc. & custom characteristics required by clients.

accessories such as motor temperature, winding temperature measurements, motors mounting test bed, test stands with t slot having x, y & z adjustment for length, width & height adjustments is also offered along with dynamometer.

tachogenerator is a device which generates an electrical output directly proportional to the shaft speed. The voltage thus generated is fed to a speedometer for speed measurement and/or used as feed - back signal for controlling the speed of a rotating machine / equipment. In every automatic control system, since the system performance is directly related to the performance it becomes essential that the tachogenerator must satisfy certain minimum requirements such as:

linear
the rectified output voltage should be strictly linear with respect to the rotational speed
output signal
the ripple content in the rectified output signal must be as low as possible
temperature effect
variations in ambient temperature should have negligible effect on the tg output
long-term stability
instability of output cause due to aging of parts, shift in magnetic circuits etc., should be minimum.

unique features of tachogenerator
alinco permanent magnet in the rotor assembly gives long term stableoperation under varying ambient temperature.large number of poles (48) results in a high frequency output and hencegood dynamic response, linearity and wide speed control, along with lowripple content in the rectified output.rotor and stator assemblies are encapsulated with epoxy resin to preventany ingress of moistures, dust etc.ac tachogenerators in 24 or 48 pole constructions with quasi-sinusoidaloutput of 30/ 50 volts ac (rms) @ 1500 rpmstator assembly is housed in cast iron body to minimize magneticinteraction and consequent losses.grease filled, double shielded ball bearings are used for maintenance freeoperation.two mounting options-foot mounted and flange mounted.speedometer can be calibrated to suit the customer's requirements.compact and rugged construction provides longer life with excellentperformance even under severe environments.if required, tg can be supplied with rectifier unit, for dc operations.technical specificationstype -totally enclosedclass of insulation -bvoltage -30v / 50v ac and frequency 600hz at 1500 rpmmax. Load resistance at output - 600 no. Of poles - 48linearity - 0.5%

test benches
engine test stands for the evaluation ofengine torque v/s speed characteristicsbrake horse power (bhp)frictional horse power (fhp)indicated horse power (ihp)fuel consumption at rated torquemechanical efficiencythermal efficiencyair-fuel ratio
motor test rigs

for the evaluation of* automotive motors* industrial motors

test rigs are designed to provide a self-contained platform to conduct a comprehensive range of validation tests on motors. They consist of a low-vibration structure on casters, suitably rated application-specific dynamometer such as ac dynamometer or magnetic powder dynamometer, suitable sensors, special fixtures for clamping of different types of motors, coupling arrangement, safety guards and interlocks.
pc-based intelligent control system, integral to the test bench, ensures proper sequencing of tests and recording of data for analysis and outputting various information in the form of tabulated and performance graphs. The automated test sequences can be performed by selecting appropriate set up menu on the dedicated pc-based control system.

transmission test rigs
for the evaluation of chassis, gear boxes, axles, shafts, bearings, belts, chains etc.

we provides a unique range ofaluminium backing tapes, which is widely used forone side welding techniquelikeautomatic welding and co2 semi automatic welding. These tapes find its application in various sectors such asplants and other steel structures, ship building and marine facilities.

advantages of aluminium backing tapes includes

• semi-qualified welders can be employed
• welding operations are carried out on one side in technically convenient positions
• reduction of labour to elimination of many operations (cutting the root of weld, pre-welding, rotating the construction)
• part and eliminating necessity to do repairs

We are engaged in manufacturing a broad range of premium qualityAC and DC Drive Systems.Our range of AD Drives includesSensorless AC Drives, Vector AC Drives and Standad V/F D Drives. A wide range of DC Drive offer by us starts from0.5 HP to 900 HP for different appreciations.We offer these drives to our clients along withpull thru line speed control, standard speed control, tension control and torque control. The DC Drive offered by us is contains the following features such as

Field Weakening Mode

• Field Weakening Mode
• Wide Input Voltage Range from 350V. - 440V
• Full Wave Controlled
• Line Chokes for hormonic filteration
• Speed & Tension Mode
• Tacho/Voltage Feedback by Jumper Selection
• High Speed Fuses
• Phase Reversal Protected

we are specialized in offering a unique range ofservo drive, motion systems and cut - to - length systems.these widely find its applicationfor positioning or point-to-point motion controls.experienced members of our expert groupdesign these exactcut-to-mark or cut-to-length machinesto match up with the demands of various applications likesheeting or high speed label makingapplications.

we manufacture eddy current clutches and brakes, these eddy current clutches, brakes or clutch-brake combinations are used for range of various applications.these are for unidirectional or bi-directional control of torque at relatively high-speed levels, clutches and brakes for controlled and shock less start-stops, quick reversals or controlled stopping of machines.

eddy current clutches and brakes are manufactured in wide rating range, form tiny 0.2 kgm (2 nm) to massive 500 kgm (5000nm), in various cooling versions such as self cooled, forced air cooled, fan cooled & water cooled. These devices come with matching electronics to meet your most exacting applications such as torque control, tension control, stretch control, torque limit & many more.

eddy current brakes are virtually maintenance free.

Powder Brakes and Clutches are proportional Torque devices. Torque is controlled by varying the excitation current. Torque is strictly proportional to excitation. These devices has minimal drag torque, i.e. at zero excitation, torque is minimal and near to zero. This devices are for high torque low power applications. Magnetic Powder Brakes and Clutches are manufactured by us in wide range Torque rating starting from tiny 0.3 KgM to massive 100 KgM, & comes in self cooled, forced cooled and water cooled models. These devices come with matching electronics to meet your most exacting applications

Magnetic Powder Brakes and Clutches are popularly known as Powder brakes & clutches. These powder brakes & clutches are manufactured by us in wide range from tiny 0.3 KgM to massive 100 KgM torque range


These are manufactured in self cooled, forced air cooled & water cooled version. Powder brakes & clutches are real torque control device, meaning braking or clutching torque is strictly proportional to
excitation current

The Magnetic Powder Brakes and Clutches achieves at low control power a high torque being independent from the slip speed. It distinguishes itself by a simple construction, low weight and small required space. Due to this advantage the clutch / brake is used for the solution of many technical problems. For the various applications also appropriate control devices are necessary. By changing the exciting power force, the torque to be transmitted can be adjusted infinitely variable in the range 1:30


The Powder Brakes & Clutches contain, as their name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, from free flowing condition at no excitation to solid rock condition at full excitation. Thus producing a smooth braking torque through friction between rotor and stator. The Powder Brakes & Clutches produces their rated torque at zero speed. The element to be tested / Clutched, can be loaded at standstill to determine the starting torque.
Powder Brakes & Clutched are used as Unwind & Rewind Torque control, with Load CellS, Dancer & Tension Control, to maintain CONSTANT TENSION

POWDER DYNAMOMETERS, WATER COOLED Powder Brakes & Clutches manufacured as DYNAMOMETERS. as loading devices, to test prime movers such as ENGINES, MOTORS & Mechanical transmmission devices such as GEAR BOXES, BEARINGS, SHAFTS, BELTS, etc.

pneumatic air brakes or popularly called as air brake are manufactured in the widest range with electronics to match for continuous slip braking applications at medium power levels. These high-performance, dual disc brakes are characterized by their ability to perform right down to zero speed in open loop or closed loop modes of operation. Pneumatic brake offers wide range of torque proportional to air supply from 0.2 psi to max 90 psi.

we offer the widest range of pneumatic brakes and electronics to match for continuous slip braking applications at medium power levels. These high-performance, dual disc brakes are characterized by their ability to perform right down to zero speed in open loop or closed loop modes of operation.

Fiberglass backing tapes are available in 40mil (1 mm) thick, 70 mil (1. 5mm) thick & 120 mil(3mm) thick.

By using fiberglass weld back up tapes, increases productivity, root weld and fill in one pass

Ideal for stainless steel and alloyed metals, sheet, plate, pipes and vessels.

mparts x-ray quality back beads on root pass.

Saves argon gas as no purging will be necessary, resulting massive purge gas savings. Makes process faster as it saves time in preparation and assemble.

Welds one side only.

Provides incombustible, high temperature stability. More flexible, low thermal conductivity, good thermal shock resistance, good mechanical and chemical agents resistance, good electrical properties.

Saves cleaning costs.

Eliminates weld defects, no re-welding & re-work.

For horizontal and vertical welding.

No gouging or grinding, back chipping.

Composition- information on ingredients: metallic 3 inch wide adhesive aluminium tape with an acrylic adhesive, covered with siliconized paper, with 1 inch strip of continuous filament glass fiber tape running down the centre. Fibrous glass(e-type, continuous filament), composition consisting of oxides of silicon, aluminium, calcium. Boron and magnesium, fused in an amorphous vitreous state.other information for Fibre Glass Weld Backing Tapes