We offer the best product range of Gear Noise Tester, Assembled Bearing Runout Torque Tester, Portable CNC Pitch testers from Donner, Gear Noise And Roll Tester and Rebuilt Gear Testers.
Your customer wants to use the gearbox or the electro-motor but does not want tohearit? You like to detect failures in the production and avoid disassembly of components?Classification by noise testing is a widely established and accepted procedure for quality inspection in production.Atomized noise testing of parts can detect what leads to irritating noise in theomponent beforeit is assembled.Defects of the part as well as missing steps in themanufacturing process can be identified within seconds.The evaluation is capable of configuring a wide range of classes for validation. This enables you to track trendsin favour ofpreventive maintenance. Furthermore the time between installation and start of production can be significantly reduced.
As a in line system, this is the machine formeasuring run-out the assembled, Torque ismeasured in good parts. The measurement isperformed dynamically and then the part isdivided into OK &NA.OK part shall be fed to the next machine andNA part shall be rejected into NA
We are pleased and proud to inform you that Prime Technologies has partnered with Donner + Pfisteras Business partner forPortable Pitch Testers. Under the partnership Prime Technologies will market & Support D+P products in India.Thus Indian customers i.e. OEM manufacturer, Vendors, Distributors, Now have an excellent opportunity to upgrade their inspection facilities with world renowned D+P products.The new portable pitch measuring instrument ES 4100 offers an extremely exact method of measurement based on the principle of chord measurement (comparator method). A high degree of operational convenience is possible by the built in processing of the measured data and the tilt and swivel display touch-screen.
One Stop solutions for Pitch & Run Out testing of Gears
Diameter can be inspected > 10mm
Easy mode
The quality level of the gear teeth is easily determined by theevaluation software to ISO, DIN or AGMA standards.
The result of the measurement is displayed immediately by the apparatus itself, and stored.
Can be used in manyproduction locations. Possible to integrate with Production machine.
Measurements are stored automatically in the instrument andcan be recalled via the part numbers identifications.
The records are printed out via wireless printer or via Memorystick.
The measurements can be stored and printed out on an external PC in the form of PDF file.
Permissible measuring uncertainty: 2s range
Fp: 0.1 m / Guaranteed 0.2 m Fp: 1.0 m / Guaranteed 1.5 mFr: 0.2 m / Guaranteed 0.4 m
Future production integrates all stages of the manufacturing process, from green part and subassembly to end assembly, into one single workflow. Today's quality standards for even the smallest parts require sophisticated concepts for inspection. Not only the inspection itself but a number of constraints, from cycle time to handling, must be taken into account. Results of quality inspection and analysis may help in a lot of ways:
support zero-defect-strategy
detect wear and failure in the process
shorten time for start-up in new productions
improve quality
Why pay for anything you do not need? You like to be able to increase unctionality, variety and through-put at any time?
Easily expandable from simple manually loaded module up to completely integrated testing of all gearings of a gearbox.
Immense potential for cost saving through multiple use of single modules (e.g. share lasermarking module between 3 testing modules; up to 3 different parts may be tested on one testing module; up to 5 modules can be loaded by one Scara-robot etc.)
Extraordinary compact
Cabling with plugs allow easy expansion or relocation
All modules are designed in a similar concept. The base frame is identical for all, the principal mechanics also. Electrics and SPC are mounted on plates that may be fixed on any side of the module or in the control cabinet. Thus, even the most simple module with manual loading may be extended to an entirely production integrated one. You then can add a smoothing module etc. Only very few parts are depending on the part to be tested, the overall design is quite simple and thus easy to maintain.
Classification by noise testing is a widely established and accepted procedure for quality inspection in production. Automized noise testing of parts can detect what leads to irritating noise in the component before it is assembled. Defetcs of the part as well as missing steps in the manufacturing process can be identified within seconds. The evaluation is capable of configuring a wide range of classes for validation. This enables you to track trends in favour of preventive maintenance. Furthermore the time between installation and start of production can be significantly reduced.
Noise testing Your customer wants to use the gearbox or the electro-motor but does not want to hear it? You like to detect failures in the production and avoid disassembly of components?
Fast (e.g. 2 cycles with 2 sec. each for gear testing)
Teachable
Significant classification although complex evaluation
The following points highlight features of our Rebuilt & Computerised Gear Testers.
1.
Fully reconditioned & all defective mechanical parts reworked or replaced
2.
Assured supply of complete spares & services for at least 10 years.
3.
Experienced & Skilled Service Team for Service & Calibration.
4.
Machine will be proved with CNC machine calibrated master within +/- 2 micron.
5.
One year warranty for complete machine .
6.
Upgraded more than 300 machines all over India
7.
Gear Analysis software
PC-based Retrofit Systems GEAR MAS for : -
i)
Gear Lead & Profile Testers of various makes and models viz. Klingelnberg, Maag, Goulder Mikron, Carl Mahr, Frenco, Osaka, David Brown, Fellows, Hofler, Hamai and Harbin China etc.
ii)
Gear Pitch and Concentricity Tester.
iii)
Gear Roll Tester.
iv)
DOP / DIP checking machine.
i) Gear MAS I PC Based Retrofit System for Lead and Profile Gear Measuring Machine
Features : New Version of Gear Software GEAR MASTM I (Ver 6.0):
Evaluation of Profile and Lead for Total Form Error, Form Error, Angle Error and Crowning error, Hollow crowning error, Tip Relief, Root Relief, Top end Relief, and Bottom end Relief.
Quality of Standard are free selectable as per DIN 3962, DIN 1829 and JIS and user selectable.
Curve Analysis (Manually analyze the graph)
Comparison of profile before and after heat treatment.
Facility to enter SAP, EAP, TIP Relief and Root Relief in terms of Roll length, Roll Diameters and Roll angle.
Angle errors between SAP to EAP, SAP to Tip relief, Root Relief to EAP, Root Relief to Tip Relief for Profile.
Facility to check the shaving and shaping cutters.
Facility to check the Involute with S-Profile.
Facility to check the protuberance.
Facility to show the side clearance angle and rake angle on a Print page.
Metric and Inch is free selectable.
Gear calculation from BCD and from OD.
To check Internal and External Gears.
Analysis of graph by using K-Chart.
Horizontal magnification for Lead/Profile from 50:1 to 1000:1
Vertical magnification for Lead/Profile from 1:3 to 8:1.
User selectable reports with many features on print page.
Automatic calculation of PCD, BCD and Base Helix Angle.
Facility of storing the Graphs.
Calibration report automatic storage.
Evaluation methods are available (like Top to Bottom, Bottom to Top)
Password protection.
ii) Gear MAS II PC Based Retrofit System for Pitch and PCD Runout and DOP measurement on existing Gear Testers
Pitch & Runout Attachment for Gear Tester of any make :Gear MASII is a State of Art PC based Measurement & Analysis System for Inspection of Gear Pitch & PCD Runout.
Features :
1.
Automatic Evaluationof Following parameters as per DIN 3960
fp - Pitch deviation
Fp - Cumulative pitch error
fu - Adjacent Pitch error
Fr PCD Runout error
2.
Automatic detection of DIN Grade of measured job data.
3.
User configurable Tolerances
4.
Provision of achieve / recall of standard and history data.
5.
Generation of multicolor scaled reports in Graphical format.
iii) Gear MAS III for Computerised Gear Roll Tester
GEAR MAS III is a state of Art PC-Based Measurement and Analysis system for Gear Roll Testers of various makes such as Carl Mahr, Goulder Mikron, Osaka, Klingelnberg or any other make.
1.
Evaluation of following parameters as per DIN 3963.
Automatic detection of DIN Grade of measured job data.
3.
Provision of achieve / recall of standard and history data.
4.
Generation of multicolor scaled reports in Graphical format.
5.
Linear & Polar representation of grap
[B] PC Retrofit for old Roundness Testers FORM MASPC-Retrofit for all makes of Roundness and Form Metrology Instruments of various makes such as RTH, Mahr Perthen, Hommel, Mitutoyo Federal Kosaka etc.
Fully reconditioned & all defective mechanical parts reworked or replaced, Evaluation of following parameters as per DIN 3963, Double Flank Rotational Deviation, Double Flank Tooth to Tooth error, Automatic detection of DIN Grade of measured job data.
Verified
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