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1 Products availableLeading Manufacturer, Supplier & Retailer of Welding Column And Booms, Pipe Id Clading Station, Turn Over Fixture and Generator Rotating Equipment.
| welding positioners aligns the job to the best position for down hand welding for non circular jobs or for rotating circular jobs. | |||||||||
| features : | |||||||||
| light duty seriesideally suitable for small jobs in the range of 50kg to 150kg.designed to give accurate and controlled movement.job can be tilted any side for convenient operation.face plate rotates with variable speed.available with optional accessories like torch stand, foot switch & operator pendant etc. medium & heavy duty series :covers wide range of jobs starting from 250kgs to 250 tons. Designed and manufactured for trouble free and easy operation. | |||||||||
| fabricated with heavy sections which avoids deflection under loaded conditions resulting in vibration free and smooth operation. Anti-fall arrangement for face plates gives additional safety. Positive locking for tilting arrangement with instant braking arrangement ensures safety and accurate positioning. Rotary drive unit with ac variable frequency drive (vfd) provides steplessely variable speed from 0.1 to 1 rpm for face plate. Earthing arrangement with wear compensation gives uninterrupted welding as well as safety to the positioner elements. Tilting arrangement from 0 to 135 degrees ensures approach to all joints. | |||||||||
| main advantages | |||||||||
| easy positioning of odd shaped jobs for downhand welding.allows maximum flexibility in job handling.with minimum handling. Maximum accessibility to joint is assured.eliminates frequent usage of crane, reducing idle time.increased production with reduced labour.single handed job manipulation and welding reduces labour cost.improved weld quality (even with unskilled operator) reduces weld defects and rejection.adaptable for automatic of manual welding.convenient for assembling intricate sub-assemblies.ideal for in conjunction with column & boom. | |||||||||
| special features of our design | |||||||||
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| We manufacture high quality rotators which are being used with various processes such as SAW/ TIG/ MIG/ ARC/ etc., capacities upto 2000 Tons. Steel rollers or polyurathene lined rollers are provided as per application. For higher capacity rotators forged rollers are provided. Our Standard Rotators consists of drive and idler unit. The frame and roller brackets are fabricated withheavy sections, relieved and precision machined.Overload disc to protect polyurethane roller.Steplessely variable surface speed from 75 to 1500 mm/min.or higher and controlled through AC Variable frequency drives. For precision movement encoder feedbacks are provided on case basis.Forward/ reserve rotation and emergency stop facility on panel.Operator pendant with forward/ reverse inch or run speed variation and stop functions. | |
| Application | |
| Welding of Pipes, API pipes, Boilers, Heat Exchangers, Pressure Vessels, Mounted Vessels, LPG ullets, Barrels, Tanks etc. | |
| Advantages | |
| An indispensable tool for shell fabrication shops.Attains exceptional quality circumferential joints on shells.Increased production with reduced labour skill.Leads to minimum Shell/ Job handling.lesser usage of crane reduces idle time.Improves plant efficiency.Welding automation. |
We offer to our clients a wide range of precision manufactured Welding Column & Booms that are widely used in varied industries for welding purposes.Known for their efficient performance and accuracy, our products come in a wide range of choices and successfully meet the expectations and varied requirements of our clients. We manufacture Column & Boom for manipulating welding heads / torches used for various welding application.
Features :
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Since the very beginning of submerged arc welding, Flux Recovery Systems have proven themselves as the most valuable, in fact almost essential accessory to the entire sub-arc process. The key word is economy.
They save valuable flux, help make better welds and produce all-important saving in man hours. Flux Recovery Systems not only make for a neat shop and better working conditions but they also keep abrasive flux away from moving parts on the welding rig. Finally, these
systems are capable of separating out slag (fused flux) and fines (flux flower) returning only the clean reusable flux to the hopper.
We offer the best quality and highly spacious Storage Tanks which are available nowhere else. We offer portable storage tank. liquid storage tank etc. We manufacture our storage tanks using different types of stainless steel and mild steel and they are used in various industries. Some of the important features of the tank are durability.
resistance to corrosion. robust design etc. One can store a broad range of materials in our tanks and they can even be customized in shapes and sizes according to the customer's needs. We have also become one of the prominent storage tank exporters and suppliers in India.
For more than 25 years we are into manufacturing of sturdy and high performing Structural Fabrications. With extensive project engineering experience we can customize the drawings as per the specific needs
of marking schemes/ presentation. We are backed with structural analysis.
chart out preliminary design. assess data and technical specifications at industry leading prices and make sure everything gets
approved by our clients.
| Seam Tracker | |
| Seam tracking systems deliver precise automated weld Joint tracking for submerged arc and GMAW and FCAW arc welding Processes. Ideallor repetitive welding applications. these systems are recommended over manual and semiautomatic welding to improve weld quality.A range of standard systemsor customized solutions are available to meet the requirements of many tough production environments. |
| Was developed for ID cladding of pipes of min 1OOmm diameters upto 5 meter length |
| Welding Trolley is a mobile trolley and storage unit used for various types of welders. This trolley provides portability for heavy welding machines and can also be used as storage for consumables and tools. |
| Capable of rotating through 3600 and lift to certain height of around 2 meters. The fixture needed to be capable of allowing a robot full access around the component parts. |
| Motorized Material Transfer Wagon/ Trolley is meant for transferring material from one bay (shop) to another. Wagon/ Trolley moves on Indian standard rail section grouted in ground. Material Transfer Wagons / Trolleys are manufactured with load carrying capacities from 5MT to 500 MT capacities as per customer's requirement. |
| Was developed to rotate and clamp 200 ton generator stator for machining. |
The hydraulic fit-up rotators are usually used for fitting up of wind towers / cone pipe assembly welding because of the diameter difference
| between two sides of the pipe. Hydraulic adjustment of the center to center spacing of roller group, in accordance with the diameter variations of work piece. |
