Other Products / Services #4611595

We offer to our clients a wide range of precision manufactured welding manipulators that are widely used in varied industries for welding purposes. Known for their efficient performance and accuracy, our products come in a wide range of choices and successfully meet the expectations and varied requirements of our clients. We manufacturer Column & Boom for manipulating welding heads torches used for various welding application.

Hydraulic anti-drift system was developed and manufactured for one of the largest boiler manufacturing companies in india. This system was designed to sense and correct drifting of shells automatically.

During C-seam welding of shell sections on rotators, axial movement of shell or shell drifting invariably takes place. This drifting cannot be avoided. Reasons for this drifting could be geometrical inaccuracies of individual shells, inaccuracies of drive unit and idler unit alignment, etc. Even if the drive unit and idler units are aligned with each other initially, during shell loading, the argnment tends to get disturbed. In lighter shells, this drifting can be stopped by positive stoppers. However in heavier shells, due to axial drifting, tremendous pressure will get generated and this pressure will come on the positive stopper, if provided, and will break it. Ideal solution is to prevent this happening, to avoid creating such situation. This is achieved through anti-drifting arrangement. In this case also, drifting will take place which cannot be avoided. But the movement will be restricted within a band of "+ - 5 mm". Seam will keep floating forward and backward within this range.

Motorized Material Transfer Wagon Trolley is meant for transferring material from one bay (shop) to another. Wagon Trolley moves on Indian standard rail section grouted in ground. Material Transfer Wagons Trolleys are manufactured with load carrying capacities from 5MT to 500 MT capacities as per customer's requirement.

Welding Trolley is a mobile trolley and storage unit used for various types of welders. This trolley provides portability for heavy welding machines and can also be used as storage for consumables and tools.

The hydraulic fit-up rotators are usually used for fitting up of wind towers / cone pipe assembly welding because of the diameter difference between two sides of the pipe. Hydraulic adjustment of the center to center spacing of roller group, in accordance with the diameter variations of work piece.

Capable of rotating through 360o and lift to certain height of around 2 meters. The fixture needed to be capable of allowing a robot full access around the component parts.

Welding Positioners aling the job to the best position for down hand welding for non circular jobs or for rotating circular jobs. Features : Light Duty SeriesIdeally suitable for small jobs in the range of 50kg to 150kg.Designed to give accurate and controlled movement.Job can be tilted any side for convenient operation.Face plate rotates with variable speed.Available with optional accessories like torch stand, foot switch & operator pendant etc. Medium & Heavy Duty SeriesCovers wide range of jobs starting from 250kgs to 30000kgs. Designed and Manufactured for trouble free and easy operation. Fabricated with heavy sections which avoids defection under loaded conditions resulting in vibration free and smooth operation. Anti-fall arrangement for face plates gives additional safety. Positive locking tilting arrangement with instant braking arrangement ensures safety and accurate positioning. Rotary drive unit with AC Variable Frequency Drive (VFD) provides steplessely variable speed from 0.1 to Irpm for face plate. Earthing Arrangement with wear compensation gives uninterrupted Welding as well as sefety to the positioner elements. Tilting arrangement from horizontal 0 to 135 degrees ensures approch to all joints.

Seam tracking systems deliver precise automated weld joint tracking for submerged arc and GMAW and FCAW arc welding processes. Ideal for repetitive welding applications, these systems are recommended over manual and semiautomatic welding to improve weld quality. A range of standard systems or customized solutions are available to meet the requirements of many tough production environments.

Since the very beginning of submerged arc welding, Flux Recovery Systems have proven themselves as the most valuable, in fact almost essential accessory to the entire sub-arc process. The key word is economy. They save valuable flux, help make better welds and produce all-important saving in man hours. Flux Recovery Systems not only make for a neat shop and better working conditions but they also keep abrasive flux away from moving parts on the welding rig. Finally, these systems are capable of separating out slag (fused flux) and fines (flux flower) returning only the clean reusable flux to the hopper.

Cross slides can be used with Seam Tracking and Motorized Slide systems. Cross slides are precise vertical and horizontal torch-positioning devices. The slides incorporate ball bearing wheels that ride on hardened steel rails mounted on an aluminummild steel base structure. Totally enclosed DC AC gear motors drive the covered ball screws.

Plate welding system is used for plate joining. This system was manufactured for well know brand in the crane manufacturing industry.