Anupam Heaters & Controls Pvt Ltd

Wagle Estate, Thane, Maharashtra

Mica Strip Heaters are constructed by winding a nickel-chrome resistance ribbon around mica insulation and encapsulated in a stainless steel sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.

Anupam's Strip heaters, often considered component heaters, are a simple way of using surface area to transfer heat effectively. A fairly inexpensive way of heating surfaces or small areas, strip heaters are an excellent solution to meet any budget. If strip heaters are used as a radiant heater, they have can have fins to maximize surface area and heat transfer to the air.Mica Strip Heaters are constructed by winding a nickel-chrome resistance ribbon around mica insulation and encapsulated in a stainless steel sheath. They are available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring. These heaters are ideal for plastic processing applications and for anywhere heat is needed on a flat or curved surface.

anupam produces top of the line temperature sensing devices also known as thermocouples. A thermocouple is a sensor for measuring temperature. It consists of two dissimilar metals, joined together at one end. When the junction of the two metals is heated or cooled a voltage is produced that can interpreted by a temperature controller, high limit or display device. There are two common constructions for these: tube and wire and mineral insulated. The tube and wire uses an empty stainless tube with a wire inside which has a welded tip incorporating the wire junction. This construction is typically used to 480c. The mineral insulated construction uses a highly compacted stainless sheath with solid conductors encased in magnesium oxide insulation. This construction offers a wider variety of diameters, allows for the sensors to be bent in the field and for temperatures to 1200c. These sensors are available is a huge range of physical packages with a variety of lead wire, housing, and mounting options.

in mineral insulated (mi) thermocouples, elements are surrounded by compact inorganic insulation (mgo) and housed in stainless steel or heat resistant alloy sheath to protect it from environment. Mi thermocouples have a lot of advantages as compared to conventional beaded thermocouples. These thermocouples are available in long lengths which can easily be wound into coils making them easy to transport. They can be flattened or bends without affecting the sheath or the cores. This flexibility enables them to be easily installed. They have a small sheath diameter allowing the thermocouple to be placed in smaller areas. Ceramic is a brittle material and when placed as beads may succumb under conditions with vibrations. Mi thermocouples have high vibration strength which make them apt for such applications. These thermocouples are tested to ensure high quality. All assemblies are tested for insulation resistance, visual & dimensional checks, and single point calibration. Other tests offered "conductor loop resistance", "specific temperature calibration", "nitrogen leak test", "hot ir test".

thermocouple diagram

the following are some of the standard thermocouples available in"j"or"k"please indicate the dimensions of the appropriate tc while ordering. The thermocouple material required may be specified under the model number of diagram. Adjustable spring type thermocouple is also available in request. Also any other design can be made on request.

features

• thermocouple grade wire withstands high temperatures
• all popular thermocouple probes are available including: adjustable bayonet, compression fitting, nozzle, manifold, extruder, washer and surface mounted styles
• stainless steel sheath minimizes corrosion
• flexible lead wire available in stainless steel braid, stainless steel flexible armor or fiberglass sleeving
• infinite variety of combinations can be designed to suit all temperature sensing applications
• process air heating
• plastic processing
• hot runner systems
• extrusion
• plastic injection molding
• film blowing
• packaging
• medical
• autoclaves
• incubators
• patient warming systems
• food processing
• natural gas
• as part of any process heat control system.

Anupam's introduces state of art, truly universal, powerful PID controller with inhouse design. The PID2020 series is developed with state of art microcontroller. The robust hardware and software makes the controller very useful in noisy industrial environment. The PID2020 finds applications in Industrial Ovens, Muffle Furnaces, B.O.D. Incubators, Humidity Chambers, Environmental Chambers, Sterlizers, Blood Bank Equipments, Constant Temperature Baths, Packaging, Plastic Moulding, Thyristors Heat Controllers, Motor Controllers, Controlled Melting, Valve Control.etc.

Features

• Initializing the controller integral to a desired value
• Increasing the setpoint in a suitable ramp
• Disabling the integral function until the PV has entered the controllable region
• Limiting the time period over which the integral error is calculated
• Preventing the integral term from accumulating above or below pre-determined bounds.

Barrel Jackets can be used on any brand of Injection Molding Machine. Their primary use lies in Saving Money by insulating the barrel from the Heat Loss. This in turn requires the Heater Bands to cycle less and lower electricity consumption.

By using these insulation jackets, you establish a thermal barrier that impedes temperature dissipation released to its surrounding which permits us to keep the heat generated where it should be, inside the barrel of the machinery.

Insulating Material - High Density Ceramic Fiber Wool, resistant to high temperature while maintaining its original state, durability and flexibility throughout its useful life. Resists temperature upto 1250 degree C

APPLICATION

Used with Band Heaters to save energy.

FEATURES

• Energy saving of upto 35-40%
• Increases Heater Band Life
• Increases safety when working on or around the machines
• Velcro Closure system ensures best fitment
• Short payoff period
• Maximum personal protection

Historically, liquid cooled Cast-In Heaters have been the more frequently employed method of controlling the melt temperature of extrusion barrels. There is no doubt about the effectiveness and speed of liquid cooled castings in removing heat from the extrusion process. However, there are a number of drawbacks that primarily relate to maintenance-associated issues. Air Cooled Band Heaters are virtually maintenance free and therefore, when properly installed and applied, have the capability to far outlast their liquid cooled counterparts. Since cooling tubes are not used, the possibility of breakage, cracking or becoming clogged with brine or mineral deposits is not a concern.

Additionally, Air Cooled Band Heaters do not require an expensive cooling tower or heat exchange system, extensive plumbing systems and labor for installation. These factors along with the benefit of being maintenance free make Anupam's Air Cooled Band Heaters an economical and practical source for your extrusion heating and cooling application.

FEATURES

• These Fins are available in width of 45mm, 60mm & 75mm.
• Aluminium Fins take 25% & Copper fins takes 35% less time to reach set temperature of 350 C than standard Fins.
• Aluminium Fins take 30% & Copper fins takes 35% less time for cooling from 350 C to 100 C than standard Fins.
• If working temperature requirement is around 300 to 350 C, it is recommended to use Aluminium Fins as it is cost wise economical.
• Aluminium & Copper cooling fins have a maximum operating temperature of 450 C.
• These fins can also be used in mounting between heaters as cooling fins.

The PID2020 series is developed with state of art microcontroller. The robust hardware and software makes the controller very useful in noisy industrial environment. The PID2020 finds applications in Industrial Ovens, Muffle Furnaces, B.O.D. Incubators, Humidity Chambers, Environmental Chambers, Sterlizers, Blood Bank Equipments, Constant Temperature Baths, Packaging, Plastic Moulding, Thyristors Heat Controllers, Motor Controllers, Controlled Melting, Valve Control.etc.

FEATURES

• Initializing the controller integral to a desired value.
• Increasing the setpoint in a suitable ramp.
• Disabling the integral function until the PV has entered the controllable region.
• Limiting the time period over which the integral error is calculated.
• Preventing the integral term from accumulating above or below pre-determined bounds.

anupam's 5050-b, 5050 & 5050-6 are unique digital presettable counters with and without memory having wide applications in textile industries for meter counting, pharmaceutical - chemical - food industries for event counting, packing machinaries, machine tool engineering for stroke counting and many other areas where accurate counting is involved.

working

instrument accepts signals from photo sensors, proximity switches, limit switches, contact closures, encoders, voltage pulses . Etc. Instrument can work upto 2 khz. Of switching frequency.

the incoming signal is filtered, conditioned, wave shaped with help of filters and choppers. The signal is fed to synchronous counter i.c. Which drives seven segment display. At the same time signal is compared with set value. At the set point relay change over takes place. The relay can be operated in delayed on, delayed off, auto reset modes as per the application.

features

• cent percent accuracy.
• modular design in din size box.
• accepting wide range of inputs.
• bright display.
• memory in case of power failure.

Anupam's 4000 is low cost presettable timer. Presettable timers with and without battery backup facility. They are used in plastic moulding machines, Chemical Plants, Textiles, Pharmaceutical machines, ovens, dryers, furnaces, scientific and laboratory equipments, etc. where accurate time measurement and control is required.

FEATURES

• Quartz Crystal time base having accuracy 0f 0.01%
• Bright Display.
• Bright easy to read Display.
• Time counting in Seconds, fraction of seconds, minutes, Hours available.
• CMOS IC's used for better reliability.
• Modular System.

We ensure a high standard of product. Quality materials is being used to manufacture screws / barrels which are not susceptible to premature wears.

All Screws / barrels are made from high quality nitriding steel with hardness of 65 to 68 RC after duly gas nitrided.

Manufacturing Range :

Anupam offers all types of bimetallic barrels for injection molding, extrusion and blow molding machinery. Centrifugal casting creates an inseparable bond between a high-strength backing steel and the appropriate super wear-resistant alloy liner. In addition to centrifugal cast bimetallic barrels, we offer bimetal HIP, CPM lined cylinders and custom engineered single alloy barrels constructed from application specific metals. Wexco barrels are designed to maximize wear life and sustain optimum production levels.

Increased wear life and optimum process performance:Bimetal construction provides a protective wear surface fused to the high strength backing material. The design delivers efficient energy transfer between the bore and the backing material. This characteristic allows for rapid detection of process condition changes, quick response to heat and cool commands, precise control and uniformity of barrel zone temperatures. The engineered ID lining improves component compatibility between the screw and barrel wear surfaces, minimizes the wear gap and prolongs productive life

Features

• Efficient energy transfer.
• Strength resistance to fatigue.
• Increased screw & barrel life.
• Increased process control.
• Optimum performance.

Ceramic Die Heaters manufactured in two halfs & provided with spring loaded clamping system provides excellent grip of the heater mounted vertically. Heaters are provided with inside cover to protect against frequent dismantling of dies.

Screw barrels, We make high quality screws barrels for any application as per customers requirement, We ensure a high standard of product. Quality materials is being used to manufacture screws barrels which are not susceptible to premature wears. All Screws barrels are made from high quality nitriding steel with hardness of 65 to 68 RC after duly gas nitrided.

Anupam's Blowers normally use forward curved impellers made of galvanized steel, which are press fitted on the Rotor of External Rotor Motor, making the unit compact. Single inlet signifies that the Air is drawn from one side of the Blower only. The Rotor with impeller is dynamically Balanced in two planes, for vibration free running during its entire life. The assembly of Motor and Impeller is essentially mounted in a technically designed Housing for optimum performance. The External Rotor Motor is cooled with the air stream flowing over it.

• Cooling band heaters
• Cooling AC/DC Drives
• Air Balloons as an advertising media
• HVAC applications
• Applications with relatively small Air Volumes with high static pressure, and low noise levels

Anupam's 4000 is low cost presettable timer. Presettable timers with and without battery backup facility. They are used in plastic moulding machines, Chemical Plants, Textiles, Pharmaceutical machines, ovens, dryers, furnaces, scientific and laboratory equipments, etc. where accurate time measurement and control is required.

Features

• Quartz Crystal time base having accuracy 0f 0.01%
• Bright Display
• Bright easy to read Display
• Time counting in Seconds, fraction of seconds, minutes, Hours available
• CMOS IC's used for better reliability
• Modular System