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Anjali Exim

Anjali Exim
location Varachha, Surat, Gujarat

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Our Products

  1. Paper Work & Making Machinery 11 Products available
  2. Rubber Processing Machinery 11 Products available
  3. Knitting Machines 4 Products available
  4. Waste Treatment Plant 3 Products available

  5. Automobile Repair Tools & Equipment

    2 Products available

  6. Pollution Control Machines & Devices

    2 Products available

  7. Textile Industrial Tools & Equipment

    1 Products available

  8. Paints, Varnishes & Wall Putty

    1 Products available

  9. Petrochemicals & Petroleum Products

    1 Products available

  10. Color Pigment

    1 Products available
  11. Others Products 5 Products available

Paper Work & Making Machinery

We are leaders in the market for providing best range of Waste Tyre Recycling Plant, Tyre Recycling Plant Manufacturer, Plastic Recycling Plant, Waste Tyre Recycling Plant in China and Tyre Recycling Plant

Waste Tyre Recycling Plant

Waste Tyre Recycling Plant
₹ 60.20 Lakh / Set Get Latest Price
  • Min. Order (MOQ) 1 Set(s)
We are offering waste tyre recycling plant.Backed by our rich industrial experience, we bring forth our customers waste tyre recycling plant. Our plant is tested on various industry set parameters so as to to ensure its high quality and fault free performance before delivering to the market. Our waste tyre recycling plant is highly acclaimed in the market for its robust construction, high speed operation, reliable performance and low maintenance. Moreover, the parts of these plants are easy to repair and replace. some of the major features of the plant:
  • achieve optimum recycling for waste tyre
  • advanced technology in terms of cost-effective wastage tyre recycling
  • compact structure, so covers small area
  • easy maintenance
  • it completely separates steel and fiber at normal temperature
  • kind to environment (environment friendly) as there is no use of chemical ingredients in the process
  • low energy consumption, as a result it's cost-effective
  • no waste in terms of polluted water, gas etc., while running
  • optimum operation stability as well as efficient running
  • provides an alternate source of energy that can be used in place of natural gas and petroleum products.
  • result in economically valuable outputsproducts
  • the plant can be applied to all sort of rubber based material
  • the pyrolysis process with duration of 4 - 12 hours (varies as per the size and quantity of tyre) different vacuum values are applied at different phases during the process at pre determined temperatures. The resultant gases are then condensed and stored as fuel-oil in tanks.
    • pyrolysis process - the perfect solutionpyrolysis process is a perfect solution for decomposition of organic compounds at raised temperatures under oxygen free (anaerobic) condition. This process produces oil, gas, carbon black and steel, and there are different phases. Industrial pyrolysis process is applied to treat rubber material and industrial plastic wastage etc. as a result the pyrolysis process for wastage tyres produces: fuel oil (45% - 50%), and the main oil produces by the pyrolysis process is widely used in various industrial purposes. carbon black (30% - 35%)pyrolysis technology produces carbon black which is the main product. It's used a lot as raw material in various industries. It also used as a rubber reinforcing agent.Pyrolysis process produces carbon black is very economical, and thus widely used as an ingredient in various industries. It has a cost-effective advantage over conventional petroleum produced carbon black. some of the industries where the carbon black is applicable:
      • automotive spare parts
      • black colorant in rubber materials
      • black nylon bag, plastic pipes
      • carrier bands
      • conveyor band
      • electric cable jacketing
      • fire fighting
      • hose and doormat
      • industrial rubber products
      • rubber additive
        • steel wire (10% - 15%)steel wires are present in tyres in a range of 10 - 15 percent. At the end of process the pyrolysis recycling process detached all the present steel in the tyres. The resultant steel wires can be used further for industrial purposes. gas (5% to 8%)advantages of the gases arise during the pyrolysis process:
          • higher calorific value in compare to natural gas
          • it's a good source of energy
          • it has evaluated that the gases has tremendous energy potential

Additional Information:

Payment Terms : D/P, T/T

Packaging Details : Packing List:
Name Weight Size (MM) Quantity
Reactor 22000kg D2600*6600 1
Catalyst Chamber H2100*L1800 1
Oil Water Separator D1200*H2100 1
Oil Tank D1000*L3200 2
Horizontal Condenser D1050*L400 2
Vertical Condenser 300kg D800*L2600 1
Anti-back fire device 50 kg D400*H1350 2
Buffer Tank 50 Kg D550*H1350 1
Negative Pressure Device 890 Kg H2050*W2000 1
Water Jet Flue D500*L4000 1
Dust Removing device 2000kg H1250*L2950 1
Draught Fan L950*W800 1
Name Weight Size (MM) Quantity
200 kg 1
Auto Feedar 400Kg L4700*W1200*H2150 1
Releted link pipe

Delivery Time : 40 Days

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Tyre Recycling Plant Manufacturer

Tyre Recycling Plant Manufacturer
  • Min. Order (MOQ) 1 Set(s)
We are offering Tyre Recycling Plant. Features of the plant: 100% recycling of tyre wastage is achieved (No churn left after the process) No chemical ingredients are used in process (environment friendly) During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) The most cost-effective wastage tyre recycling technology in the world. Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas. The process can be applied to all rubber based materials. The system creates an alternate source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Additional Information:

Packaging Details : Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.

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Waste Tyre Recycling Plant

Waste Tyre Recycling Plant
  • Min. Order (MOQ) 1 Set(s)
We are offering Waste Tyre Recycling Plant. tyre recycling business plan, tyre recycling plant cost, Tyre recycling plant cost in India, tyre recycling plant in India, waste recycling plant, waste tyre recycling plant in India, tyre pyrolysis plant project report, Waste tyre recycling plant, Waste tyre pyrolysis plant, pyrolysis plant, tyre recycling plant, tyre pyrolysis plant, Waste tyre pyrolysis, Waste tyre recycling, Waste tyre pyrolysis machine, waste tyre recycling machine, Waste Tire Recycling Plant, Waste Tire Pyrolysis Plant, pyrolysis plant cost, pyrolysis plant in India, pyrolysis plant manufacturers, recycling of tyre waste, rubber recycling, rubber recycling machinery, tyre pyrolysis plant cost, tyre pyrolysis plant in India, Waste Tire Pyrolysis Plant for High Oil, Waste Tire Recycling Plant for High Oil, tyre recycling plant cost, tyre Pyrolysis plant cost, tyre pyrolysis machinery, tyre recycling machinery, waste tyre recycling machinery, waste tyre pyrolysis machinery, used tyre recycling plant, tyre pyrolysis, tyre recycling, used tyre pyrolysis plant, tyre to oil plant, waste tyre plant, plastic recycling plant, scrap tyre recycling plant, scrap tyre Pyrolysis plant, waste tyre oil plant, waste tyre to oil, recycling to oil, waste rubber recycling machine, waste rubber pyrolysis machine, Waste pyrolysis plant, tyre plant, 7Th Generation Tyre Recycling Plant, Plastic pyrolysis plant, Waste Tire Pyrolysis Plant, Scrap Tire Recycling Plants, Tire Pyrolysis Plant, Tyre Machine, Tire Machine, Rubber Recycling Plant, Scrap Tire Recycling Plants Maker, Tire Recycling Plants Maker, Tire Recycling Plant

Additional Information:

Packaging Details : Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.

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Plastic Recycling Plant

Plastic Recycling Plant

We manufacture, export and supply highly efficient Plastic Recycling Plant that makes use of the pyrolysis process for the recycling of the waste products. Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage. The raw materials used in our Plastic Recycling Plant are paper mill waste, cement bag, cap of pet bottle and road waste soft plastic. As a result of pyrolysis of waste plastic, we got furnace oil (30-35%), carbon black (35% to 40%) and gas (20% - 25%).

Features of the plant :

  • 100% recycling of Plastic wastage is achieved (No churn left after the process)
  • No chemical ingredients are used in process (environment friendly)
  • During and after the process; no soil, water or air pollution is observed.
  • Creates economically valuable products out of wastage plastic (These are an industrial product that have a good market value and demand)
  • The most cost-effective wastage plastic recycling technology in the world.
  • Raw material (wastage plastic) is cheap and easy to provide. These are the by-products of plastic production.
  • Each recycled ton of plastic preserves 10 tons of CO2 that is a major green house gas.
  • The process can be applied to all Soft Plastic based materials.
  • The system creates an alternate source of energy to replace petroleum products and natural gas.
  • System gives the opportunity to governments and local administrations to deal with the wastage plastic problem to a great extent.
  • The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of Waste plastic (Paper mill wastage, Polythene, Carry bags, PP Plastic, Road Waste, Cement Bag etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.


Project Planning & Implementation (For the 10 ton/day capacity) :

  • Land Requirement : 15000 Sq. Feet
  • Construction Shed : 40Ft * 80 Ft = 3200 Sq. Feet
  • Water Required : 1000 liters per day
  • Power Requirement :
    • Without Auto feeder : 20 hp
    • With Auto feeder : 35 hp
  • Man Power Planning : Manager-2, Technical-1, Worker-6


Other Arrangements to be made by Client : Storage tank of oil (Available locally), Civil Work, Local Worker & labour, Hydro crane, Plumber, Electrician, Gus cutter, Welder.

Terms & Condition :

  • Delivery Time : Chinese plant 30 days from your order confirmation
  • Installation Period : 25 days
  • Warranty Period : 1 Year
  • After Sales Service : 1 Years Free Service after then AMC Based
  • Installation, Training : Included in price.


Estimated Operational Cost and Return on Investment for Waste Plastic :
The analysis is based on the conjecture of 10 tons/day capacity unit operating for 300 days a year;
Raw material waste Plastic (waste plastic paper mill waste, polythene, carry bags, road waste plastic, cement bags, PP Plastics):   6 tons per day*300 days = 1800 ton/ year.

Total output :

  • Carbon black (35%) - 630 Tons (Rs 1, 000 per Ton in India)
  • Furnace oil (30%) - 540 Tons (Rs 40, 000 per Ton in India)
  • Gas   (25%) - 450 Tons (We are not considering price of it right now)

Technical Parameters

Project ( Dimension : 6.6 *2.6m)
Equipment Specification
Equipment Model AZ-150
Material Plastic (Waste plastic) life garbage
Structure Horizontal plastic revolves
Capacity For One Batch About 6-7 tons wastage plastic
Oil Yield Plastic 30%-35%
Carbon Black Plastic 35%-40%
Gas 20% - 25%
Work Pressure Normal
Main Engine Rotation Speed 0.4 RPM
Fuels Choice Coal, Wood, Gas, Oil
Power About 35 HP
Cooling Method Water
Cooling Water Consumption(T/H) Cyclic
Type Of Drive External Annual Gear Drive
Heating Method Direct
Type Of Installation With Foundation
Operating Mode Intermittent Operation
Reactor Dimension (MM) (Long*Diameter) 6600*2600
Reactor Weight About 28000 Kg.
Total Weight About 38 MT

Capital Investment

Particular Investment
Building and land (1500sq.meters with 600sq.meters shade) Depend on the area
CHINESE PLANT  
Price of the Plant (Ex – Factory China) 7th Generation With Auto feeder
( Dimension:2.6*6.6MT)		 60,000 USD
Price of the Plant (Ex– Factory China) 7th Generation Without Auto feeder
( Dimension:2.6*6.6MT)		 55,000 USD
Custom Duty 26%, Freight, Container Clearing Charges, Transportation Extra.  
This does not include the rate of interest on capital investment.


Total Earnings: (Yearly)

Sr. No Product Output (%) Output (Ton) Price Per ton. Total Income
1 Carbon Black 35.00% 630 1000 6,30,000
2 Furnace oil 30.00% 540 40000 2,16,00,000
3 Gas 25.00% 450 --- 0
           
Total (A) 2,22,30,000

Total Expenses: (Yearly)

Sr. No Particular Quantity Price Total Cost
1 Waste Plastic 1800 7000 1,26,00,000
2 Salary & Wages 9*12 Month 10000 10,80,000
3 Fuel (For Initial Use) 300 6000 18,00,000
4 Electricity + Water --- -- 8,20,000
5 Misc. Expense
(Bag Packing, Repairing, Renovation)		 --- -- 9,50,000
Total (B) 1,72,50,000
   
Profit (Earnings – Expenses) (A-B) 49,80,000

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Waste Tyre Recycling Plant In China

Waste Tyre Recycling Plant In China
  • Min. Order (MOQ) 1 Set(s)
we are offering Waste Tyre Recycling Plant in China. Features of the plant: 100% recycling of tyre wastage is achieved (No churn left after the process) No chemical ingredients are used in process (environment friendly) During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) The most cost-effective wastage tyre recycling technology in the world. Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas. The process can be applied to all rubber based materials. The system creates an alternate source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Additional Information:

Packaging Details : Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.

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Waste Tyre Recycling Plant

Waste Tyre Recycling Plant
  • Min. Order (MOQ) 1 Set(s)
technical detail: this is a batch process system.the wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure.the process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.these vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form.during the process, carbon black and steel are also generated.the heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process. these systems can be operated 24*7365.

Additional Information:

Packaging Details : Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.

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Tyre Recycling Plant

Tyre Recycling Plant

We offer highly efficient Tyre Recycling Plant that is used for recycling the waste tires. The output after the recycling process includes carbon black, furnace oil, steel and gas. Our Tyre Recycling Plant is known for its easy installation and low maintenance. Tyre Recycling Plant makes use of plastic rubber (tyres) life garbage and requires about 8 to 10 tons of waste tires as a capacity for single batch.

 

Project Planning & Implementation (For the 10 ton/day capacity)

  • Land Requirement : 1500 Sq. Meters
  • Construction Shed : 40Ft * 80 Ft = 3200 Sq. Feet
  • Water Required : 1000 liters per day
  • Power Requirement : Without Auto feeder    : 20 hp
  • With Auto feeder : 35 hp
  • Man Power Planning : Manager-2, Technical-1, Worker-6


Other Arrangements to be made by ClientStorage tank of oil (Available locally), Civil Work, Local Worker & labour, Hydro crane, Plumber, Electrician, Gus cutter, Welder.

Terms & Condition

  • Delivery Time : Chinese plant 30 days from your order confirmation
  • Installation Period : 15 days
  • Warranty Period : 1 Year
  • After Sales Service : 1 Years Free Service after then AMC Based…
  • Installation, Training  : Included in price.


Estimated Operational Cost and Return on Investment

  • The analysis is based on the conjecture of 10 tons/day capacity unit operating for 300 days a year;
  • Raw material waste Tyre :   8 tons per day*300 days = 2400 ton/ year.


Total output

  • Carbon black (30%) : 720 Tons (Rs 1, 000 per Ton in India)
  • Furnace oil (45%) : 1080 Tons (Rs 40, 000 per Ton in India)
  • Steel (12%) : 288 Tons (Rs 13, 000 per Ton in India)
  • Gas   (8%) : 192 Tons (We are not considering price of it right now)

 

Advantages :

  • Safety : We have some safe devices such as the pressure gauge, alarming ring, safety valve. at the same time we have the anti-back fire device which can avoid the fire back into the reactor.
  • Environment protecting : If you come to visit our company to see the running plant, you cannot even see the vapor. as we have the dust removal device and dust removal pool.
  • Energy saving : Our anti-back fire device can collect the exhaust gases which can be fuels after the oil is out so is very convenient and you can save the energy .at the same time, we have the catalyst chamber which can reduce the temperature of the catalytic prolysis of the tires and plastics. so you can save lot's of energy. except this , we have vacuum device which let the reactor be negative pressure. So you can image.
  • High degree of automatic : We have many automatically devices such as: auto-feeder, carbon black elevator, oil pumping automatic, reducing pressure automatic.

Technical Parameters

Project ( Dimension : 6.6 *2.6m)

Equipment Specification
Equipment Model AZ-150
Material Plastic rubber (tyres) life garbage
Structure Horizontal tyre revolves
Capacity For One Batch About 8-10 tons wastage tyres
Oil Yield 45%-50%
Carbon Black 30%-35%
Steel Wire 10%-15%
Gas 5%-8%
Work Pressure Normal
Main Engine Rotation Speed 0.4 RPM
Fuels Choice Coal, Wood, Gas, Oil
Power About 35 HP
Cooling Method Water
Cooling Water Consumption(T/H) Cyclic
Type Of Drive External Annual Gear Drive
Heating Method Direct
Type Of Installation With Foundation
Operating Mode Intermittent Operation
Reactor Dimension (MM) (Long*Diameter) 6600*2600
Reactor Weight About 28000 Kg.
Total Weight About 38 MT

 

7th Equipment List

Name Weight Size (MM) Quantity
Reactor 28000 kg D2600*6600 1
Catalyst Chamber   H2100*L1800 1
Oil Water Separator   D1200*H2380 1
Oil Tank   D1000*L3200 3
Horizontal Condenser   D900*L3700 3
Horizontal Condenser 300kg D426*L3700 2
Anti-back fire device 50 kg D650*H1600 1
Buffer Tank 50 Kg D550*H1350 1
Negative Pressure Device 890 Kg H2050*W2000 1
Water Jet Condensing Pipe   D500*L4000 1
Dust Removing device 2000kg H800*L3070
900*1050		 2
Draught Fan   L950*W800 1
Chimney 200kg 20FT 1
Auto Feeder 400Kg L4700*W1200*H2150 1

Note : D = Diameter    L = Length    H = Height    W = Wide 


Capital Investment

Particular Investment
Building and land (1500sq.meters with 600sq.meters shade) Depend on the area
CHINESE PLANT
Price of the Plant (Ex – Factory China) 7th Generation With Auto feeder ( Dimension:2.6*6.6MT) 60,000 USD
Custom Duty 26%, Freight, Container Clearing Charges, Transportation Extra. 55,000 USD
This does not include the rate of interest on capital investment.

 

Total Earnings : (Yearly) (Unit: Tons)

Product Output (%) Output (Ton) Price Per ton. Total Income
Carbon Black 30.00% 720 1000 7,20,000
Furnace oil 45.00% 1080 40000 4,32,00,000
Steel 12.00% 288 13000 37,44,000
Gas 8.00% 192 --- 0
Total (A) 4,76,64,000

Total Expenses: (Yearly) (Unit: Tons)

Particular Quantity Price Total Cost
Waste Tyres 2400 14000 3,36,00,000
Salary & Wages 9*12 Month 10000 10,80,000
Fuel (For Initial Use) 300 6000 18,00,000
Electricity + Water --- -- 8,20,000
Misc. Expense
(Bag Packing, Repairing, Renovation)		 --- -- 9,50,000
Total (B)     3,82,50,000
Profit (Earnings – Expenses) (A-B)     94,14,000

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Used Tyre Recycling Plant

Used Tyre Recycling Plant
  • Min. Order (MOQ) 1 Set(s)
We are offering used tyre recycling plant. features of the plant: 100% recycling of tyre wastage is achieved (no churn left after the process) no chemical ingredients are used in process (environment friendly) during and after the process; no soil, water or air pollution is observed. creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand) the most cost-effective wastage tyre recycling technology in the world. raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas. the process can be applied to all rubber based materials. the system creates an alternate source of energy to replace petroleum products and natural gas. system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Additional Information:

Packaging Details : Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.

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Scrap Tyre Recycling Plant

Scrap Tyre Recycling Plant
  • Min. Order (MOQ) 1 Set(s)
We are offering scrap tyre recycling plant.features of the plant: 100% recycling of tyre wastage is achieved (no churn left after the process) no chemical ingredients are used in process (environment friendly) during and after the process; no soil, water or air pollution is observed. creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand) the most cost-effective wastage tyre recycling technology in the world. raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas. the process can be applied to all rubber based materials. the system creates an alternate source of energy to replace petroleum products and natural gas. system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Additional Information:

Packaging Details : Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.

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Used Tyre Recycling Plant

Used Tyre Recycling Plant
  • Min. Order (MOQ) 1 Set(s)
We are offering Used Tyre Recycling Plant.features of the plant: 100% recycling of tyre wastage is achieved (no churn left after the process)no chemical ingredients are used in process (environment friendly)during and after the process; no soil, water or air pollution is observed.creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand)the most cost-effective wastage tyre recycling technology in the world.raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas.the process can be applied to all rubber based materials.the system creates an alternate source of energy to replace petroleum products and natural gas.system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Additional Information:

Packaging Details : Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.

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Rubber Recycling Plant

Rubber Recycling Plant

Rubber Recycling Plant is used for the recycling of the waste rubber with the help of a Pyrolysis Process. Pyrolysis is a process of decomposition of organic compounds under oxygen-free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well. As a result of pyrolysis of wastage tyres one obtains:

 

FUEL OIL (42% to 45%)

The main oil product produced by our recycling application is the fuel oil that is widely used for industrial and commercial purposes. The oil has 42% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

 

CARBON BLACK (30% to 35%)

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

Carbon black produced by Pyrolysis process (CBP) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;

  • Electric cable jacketing
  • Conveyor band
  • Carrier Bands
  • Hose and doormat
  • Black nylon bag, Plastic pipes
  • Rubber additive
  • Automotive spare parts
  • Black colorant in rubber materials
  • Industrial rubber products
  • Fire fighting

 

STEEL WIRE (10% to 15%)

Tyres contain steel wires and the amount ranges from 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.

 

GAS (5% to 8%)Non-Condensable gases arise during the pyrolysis process. There are some advantages such as

  • It has higher calorific value as compared to natural gas.
  • It can be replaced where natural gas and propane are stored.
  • The high energy gas may be utilized as a source of energy for the Pyrolysis process.
  • The amount of gas generated in the system is 5% to 8% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 500 - 800 m³/day gas, which has an enormous energy potential when evaluated.

Technical Parameters

Project ( Dimension : 6.6 *2.6m)

Equipment Specification
Equipment Model AZ-150
Material Plastic rubber (tyres) life garbage
Structure Horizontal tyre revolves
Capacity For One Batch About 8-10 tons wastage tyres
Oil Yield 45%-50%
Carbon Black 30%-35%
Steel Wire 10%-15%
Gas 5%-8%
Work Pressure Normal
Main Engine Rotation Speed 0.4 RPM
Fuels Choice Coal, Wood, Gas, Oil
Power 35 HP
Cooling Method Water
Cooling Water Consumption(T/H) Cyclic
Type Of Drive External Annual Gear Drive
Heating Method Direct
Type Of Installation With Foundation
Operating Mode Intermittent Operation
Reactor Dimension (MM) (Long*Diameter) 6600*2600
Reactor Weight About 28000 Kg.
Total Weight About 38 MT
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