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We manufacture, export and supply highly efficient Plastic Recycling Plant that makes use of the pyrolysis process for the recycling of the waste products. Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage. The raw materials used in our Plastic Recycling Plant are paper mill waste, cement bag, cap of pet bottle and road waste soft plastic. As a result of pyrolysis of waste plastic, we got furnace oil (30-35%), carbon black (35% to 40%) and gas (20% - 25%).

Features of the plant :

• 100% recycling of Plastic wastage is achieved (No churn left after the process)
• No chemical ingredients are used in process (environment friendly)
• During and after the process; no soil, water or air pollution is observed.
• Creates economically valuable products out of wastage plastic (These are an industrial product that have a good market value and demand)
• The most cost-effective wastage plastic recycling technology in the world.
• Raw material (wastage plastic) is cheap and easy to provide. These are the by-products of plastic production.
• Each recycled ton of plastic preserves 10 tons of CO2 that is a major green house gas.
• The process can be applied to all Soft Plastic based materials.
• The system creates an alternate source of energy to replace petroleum products and natural gas.
• System gives the opportunity to governments and local administrations to deal with the wastage plastic problem to a great extent.
• The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of Waste plastic (Paper mill wastage, Polythene, Carry bags, PP Plastic, Road Waste, Cement Bag etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Project Planning & Implementation (For the 10 ton/day capacity) :

• Land Requirement : 15000 Sq. Feet
• Construction Shed : 40Ft * 80 Ft = 3200 Sq. Feet
• Water Required : 1000 liters per day

• Power Requirement :
  • Without Auto feeder : 20 hp
  • With Auto feeder : 35 hp

• Man Power Planning : Manager-2, Technical-1, Worker-6

Other Arrangements to be made by Client : Storage tank of oil (Available locally), Civil Work, Local Worker & labour, Hydro crane, Plumber, Electrician, Gus cutter, Welder.

Terms & Condition :

• Delivery Time : Chinese plant 30 days from your order confirmation
• Installation Period : 25 days
• Warranty Period : 1 Year
• After Sales Service : 1 Years Free Service after then AMC Based
• Installation, Training : Included in price.

Estimated Operational Cost and Return on Investment for Waste Plastic :
The analysis is based on the conjecture of 10 tons/day capacity unit operating for 300 days a year;
Raw material waste Plastic (waste plastic paper mill waste, polythene, carry bags, road waste plastic, cement bags, PP Plastics):   6 tons per day*300 days = 1800 ton/ year.

Total output :

• Carbon black (35%) - 630 Tons (Rs 1, 000 per Ton in India)
• Furnace oil (30%) - 540 Tons (Rs 40, 000 per Ton in India)
• Gas   (25%) - 450 Tons (We are not considering price of it right now)

technical detail: this is a batch process system.the wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure.the process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.these vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form.during the process, carbon black and steel are also generated.the heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process. these systems can be operated 24*7365.