Amson Engineering

Vasai East, Palghar, Maharashtra

Details of Semi-automatic Pneumatic Piston Type Grease Filling Machine, Foot Pedal Switch Operated.
AEPPF series machine can simply called as a perfect filling machine or a multi-purpose filling machine. In this machine, you can fill from low viscous to high viscous grease without changing any parts. A very user-friendly model with low maintenance requirement. Here, All filling operations are done by Pneumatic Cylinders. Less rotating/ moving parts means low maintenance.

Machine Structure and Working:
Complete filling machine unit is mounted on a strong frame structure with a top plate. This model is made compact and table top to easy the filling of bottles/ containers/tubes of different volumes. A horizontally assembled Piston Barrel unit attached to a Pneumatic Cylinder is the main part of this machine. Other parts are, A rotary valve pin direction controlled by a pneumatic rotary actuator, and a volume adjusting screw. There is a Stainless steel 304 grade Oil Immersion Heating jacketed product holding 30 liter capacity mounted over the direction control valve and a Hollow shaft geared motor operated slow speed stirrer having speed control facility provided with controls for pushing the material to the fill unit. A foot pedal operating switch is also given to do each filling. There are manual and auto modes given for filling. Manual mode fills when the foot pedal switch is actuated. The auto mode starts when a selector switch is turned to AUTO mode and push button is pressed for once. Intermittent filling according to the pre-set time on digital timer happens in Auto Mode. Here, you can set the filling time and Off time respectively. There is a product counter also provided in this model.When the air supply is ON, the only operation manually done is to hold the pouches with nozzle inside, and to press the foot switch. A perfect measured filling is occurred.

Special Features:

• Complete GMP Model suitable for even Pharma, cosmetics and food industries.
• Clean filling without dripping,
• Any semi-solids can be filled by the same machine.
• High accuracy in each filling.
• Table design gives sturdiness and self-standing capacity.
• Machine is provided with Auto- Manual switch to enhance the filling.
• Both pedal operated and panel mounted push button switches are provided.
• Slow speed motor operated stirrer moves and push the product inside the hopper evenly towards fill valve.
• Independent stirrer motor mounting bracket helps fast change-over of product and cleaning of hopper easy.
• Mechanical volume setting screw ensures high accuracy in each filling.
• Heating jacket attached with heavy duty 3 KwH oil immersion heater stainless steel grade.

SPECIFICATIONS For Semi-Automatic PISTON TYPE GREASE filler Pneumatic Machine:

• Machine Model: Semi-Automatic Grease Filler Pneumatic, AEPPF01250
• Machine overall size; 3 ft L X 1.5Ft W X 6.5 Ft H
• Machine weight: 150 kgs approx.
• All Material contact Parts are in SS304 grade, finished to mirror inside.
• All other parts made from SS304 and Hard anodized Aluminium only.
• Fill Barrel size: 60mm Bore X 100 Length(For 200gms filling maximum)
• Output: 10-15 fills per minute with bigger nozzle.
• Fill Capacity: 50gms -200gms as per barrel size
• Compressor required: 6 Kg.cm2 (6 bar), 3 cfm.
• Adjustable stroke and fill volume with a hand wheel provided with the machine.
• Adjustable fill height.
• Hopper capacity: 30 Liter capacity.
• All contact parts are in SS304 grade only.
• Teflon PTFE grade Piston Seal with external tightness adjustments.
• Mechanical screw for Volume adjustment and stopping of stroke which makes easy for volume setting.
• Volume setting made easy with measuring scale and pointer.
• Slow speed HP Geared Stirrer motor for proper movement of grease to filling line.
• Strong frame made of SS304 grade square pipe section.
• Separate control panel mounted at the base frame with switches, timers and controls.
• Heating jacketed SS 304 grade hopper with controls.
• Oil immersion Heater of 3 KwH capacity, single phase attached with hopper.
• Foot Pedal operating switch provided for Manual Mode Filling.
• Power requirement: 1 phase 220 VAC, 50 Hz. 4 KwH
• Air supply: 3 CFM @ 6bar/ kg/ cm2.
• Temperature sensor and digital temperature controller provided for accurate setting of product temperature.

To cater to the customers’ needs with excellence, we are engaged in offering Two Head Automatic Linear Piston Filling Machine. As a leading Manufacturer, Exporter & Supplier, we offer a premium quality range. The machine is made of top drawer raw material. Its accurate design, durability and high performance make it an irresistible proposition for the customers. For our esteemed customers, we make it available at easy on the pocket rates.

Additional Information :

• This Automatic Two Head Linear Piston type Filling machine (AEAFC0230) is manufactured only with the purpose of multiplying the output of any filling unit, where the requirement of products is very high. A very reliable machine with low maintenance is the main motto of ours during the design of this machine. The result was a great success and satisfied our customers to the maximum.

 

• High efficient machine parts and good technology makes this machine the perfect engine to deliver the best. Any hot or cold liquids/viscous or creamy products can be accurately measured and filled in any shaped containers or bottles with this machine. High output is the result. We are assuring an output of maximum 40 fills per minute with this 2 head machine. Feeding of bottles into the conveyor is done manually and all other operations such as bottle stopping at filling station, Filling of balm accurately and moving the bottles to the outlet side are Automatically done.

 

Specifications for Automatic 2 Head Pneumatic Piston Type Balm Filler

• Machine Name - Automatic Balm Filling Machine Two Head Pneumatically Operated
• MODEL - AEABF0230
• Machine size - 6 feet L X 3 feet W  X 5 feet height .
• Total machine height - 5 feet including Hopper
• Machine weight - 185 Kgs approx.
• Conveyor motor - 1/2 Hp Variable speed AC Motor 3 phase.
• Power Consumption - 3 KwH.Maximum.
• Air Consumption -3 cfm.( 2HP Twin Cylinder Air Compressor)
• Pneumatic Piston type Balm Filling,   with adjustable volume Two Head
• Fill range - 1 gms/ml - 30gms/ml each.(2 Heads)
• Fill accuracy - +/- 0.5 %.
• Output -  40 Fills per minute Maximum as per volume.
• Container/ Bottle Feeding - Manual
• All material contact parts, Cover, Frame cover are in S.S.304 quality Mat finish.
• Stainless steel 304 piston barrel type filling -  2 Heads.
• Bottle stopping for Filling by pneumatic Stoppers - 2 Nos.
• Panel box at the Bottom of the main assembly with Electrical switches, Pneumatic Solenoid Valves and control units.
• Separate Operating Panel Board Provided.

We manufacture a versatile filling machine for volume filling applications. The machine is called vacuumetric filler. Very useful filling machine designed for alcohol, perfumes, and distillery industries. Here, the machine works on the basis of vacuum suction from the container. Fast filling of any glass bottles can be done by using this machine. Various volumes can be filled by adjusting the height of bottle holder and by adjusting the vacuum filling nozzle. Machine structure and working:complete machine frame is made from mild steel angle structure, welded, and finished with polymer. Total frame structure is covered by stainless steel sheet metal of good gauge and finish. A hp 230vac oil cooled vacuum pump is providing the vacuum required during filling. This unit is mounted inside the frame with cover, so that the noise is maintained to a minimum during working. all the other parts like, liquid overflow trap, fill nozzles, are mounted over the frame structure. All material contact parts are made from stainless steel 304 qualities or 316 material as per specifications. A trap vessel with suitable capacity is mounted at one side of the top to collect the overflow liquid from the bottles. Fill nozzles are comes in pairs like, 2, 4 as per fill requirement. Various fill volumes can be filled at a time as per adjustment. Also, the fill nozzles are capable to tilt to upto 90 degrees for easy filling.Machine is easy to operate. The glass bottle to be filled is to be pressed towards the fill nozzle, where a gasket is provided. When the bottle is vacuumised, the liquid is filled fast into it. The fill level is maintained as per the nozzle height adjustment inside the bottle. No maintenance is required since, there is no moving parts is involved. Most economical for level filling applications.

We as a Manufacturer, Exporter & Supplier have mastered the art of providing 4 Head Automatic Linear Piston Filling Machine to the customers. Understanding the requirements of customers, we are engaged in offering the best grade. We source the raw material from the most reliable vendors of the industry to manufacture by utilizing quality assured material. Our offered range is easily accessible in diverse specifications in order to meet the changing demands of the customers.

Additional Information :

• This Automatic Linear 4 Head Piston type Filling machine (AEAPFC04500) is manufactured only with the purpose of multiplying the output of any filling unit, where the requirement of products is very high. A very reliable machine with high output is the main motto of ours during the design of this machine. The result was a great success and satisfied our customers to the maximum. All the operations in a particular sequence in this machine give a feeling of a good orchestra performance during a concert.

 

• High efficient machine parts and good technology makes this machine the perfect engine to deliver the best. Any Liquids, viscous/ non-viscous products can be accurately measured and filled in any shaped containers or bottles or even tubes with this machine. High output is the main feature of this design, at the same time, a special facility to increase and decrease the speed is also the most advantage of this machine. We are assuring an output of at least 60 fills per minute with this four head machine @ 500 ml.

 

Special Features :

• Fill quantity adjustable as per requirement by hand operating wheel,
• Automatic shut-down of machine when not in use.
• No-bottle- no- fill facility
• Counting sensor for bottles.
• Pneumatic stopping for bottle while filling.
• Bottle feeding done manually and all other operations are automatic.
• Linear filling done over conveyor.
• Batch counting possible when once started.
• Completely pneumatic operation, so maintenance is low.
• Diving nozzles ensures internal filling without damaging the mouth.
• Cut off valve provides drip-free filling.
• Complete gmp standards.
• Manual and automatic function provided.
• High accuracy in filling with piston filling,
• Stainless steel covered body.

Being a distinguished Manufacturer, Exporter & Supplier of 6 Head Automatic Linear Piston Filling Machine, we attempt to accomplish 100% customer satisfaction. Our wide range of machine is manufactured using first-rate raw material. We meet the highest standards and parameters of quality set by the industry. Designs are made keeping different specifications in mind. The optimum performance, efficient design and longer service life of the machine is available for economical prices.

Additional Information :This Automatic Linear 6 Head Piston type Filling machine (AEAPFC061000) is manufactured only with the purpose of multiplying the output of any filling unit, where the requirement of products is very high. A very reliable machine with high output is the main motto of ours during the design of this machine. The result was a great success and satisfied our customers to the maximum. All the operations in a particular sequence in this machine give a feeling of a good orchestra performance during a concert. High efficient machine parts and good technology makes this machine the perfect engine to deliver the best. Any Liquids, viscous/ non-viscous products can be accurately measured and filled in any shaped containers or bottles or even tubes with this machine. High output is the main feature of this design, at the same time, a special facility to increase and decrease the speed is also the most advantage of this machine. We are assuring an output of at least 100 fills per minute with this four head machine @ 500 ml.

 

Special Features :

• Fill quantity adjustable as per requirement by hand operating wheel,
• Automatic shut-down of machine when not in use.
• No-bottle- no- fill facility
• Counting sensor for bottles.
• Pneumatic stopping for bottle while filling.
• Bottle feeding done manually and all other operations are automatic.
• Linear filling done over conveyor.
• Batch counting possible when once started.
• Completely pneumatic operation, so maintenance is low.
• Diving nozzles ensures internal filling without damaging the mouth.
• Complete gmp standards.
• Manual and automatic function provided.
• High accuracy in filling with piston filling,
• Stainless steel covered body.

We are engaged in delivering Single Head Automatic Linear Piston Filling Machine being an esteemed figure in the industry. As a Manufacturer, Exporter & Supplier, we cater to the specific requirement of customers in different quality. Quality control team, hired by us, is committed to raising the quality up to the industrial quality standards. Our offered range is recognized for durability, high performance and sturdiness. This quality is available for our valued customers at affordable rates.

Additional Information :Automatic Conveyor type Single Head Piston Filling Machine Model AEAPPF1000 is an universal filling machine. With this machine, you can fill paste material very accurately and fast into any containers. A very user-friendly model with low maintenance requirement. This machine is equipped with pneumatically operated filling mechanism and a motorized conveying unit. The whole unit is strong and used are heavy duty parts. Less rotating parts means low maintenance. Accuracy of filling is maximum up to 0.5% of the volume. Various volume capacities from 50 gm to 1000gms can easily filled with this machine. Bigger volumes also available on request.

Special Features :

• Complete GMP Model suitable for Pharmaceutical Applications and food industries.
• Clean filling without dripping,
• Tri-clover (sanitary) fittings attached so that easy product change over after cleaning possible within minutes.
• Any material from free flowing liquids to hard pastes can be filled by same machine.
• High accuracy in each filling.
• Filling volume can be adjusted without stopping the machine with hand wheel.
• No dripping so no wastage of product and so clean filling assured.
• Container stopping facility attached for filling, so the conveyor is moving all the time to reduce the time lag.
• Operating Panel Box with all electrical control switches, timer mounted away from fill area.

 

Specifications for Conveyor Type Automatic Pneumatic Piston Filler 

• Machine Model -  Automatic Paste Filler Pneumatic, AEAPPF1000
• Machine overall size; 8 ft L X 3Ft W X 6.5 Ft H
• Machine weight -  285 kgs approx.
• Gross weight -  400 Kgs.
• All Material contact Parts are in SS304 grade, finished to mat.
• Fill Barrel size -  80mm Bore X 200 Length(For 1000gms filling)
• Output -  20 fills per minute with bigger nozzle.
• Fill Capacity -  100gms-1000gms as per barrel size and settable volume by hand wheel.
• Compressor required -  5.5 Kg.cm2, 4 cfm.(2 HP twin cylinder, 3/1 phase) to be arranged by you.
• Inbuilt Panel Box with timers switches and valves.
• 60 Liter Hopper comes with this machine; Also Material can be sucked from any overhead vessel.
• Adjustable stroke and fill volume with a hand wheel provided with the machine.