Our Products
Our offered Product range includes Ball Mill, Z-blade mixers, pickle mixer, pug mixer and STIRRERPUG MILL MIXER.
We are manufacturers and suppliers of Ball Mill that comply with industry standards. We also offer Ceramic ball mills that are extensively used in various industrial sectors for dispersion of enamels & primers, powder distempers and cement paints. Industrial ball mills made available by us are fabricated using quality-approved mild steel & stainless steel, and are used to grind materials into extremely fine powder. Owing to the quality and efficiency of our equipment, these find widespread demand for processing mineral dressing, paints, pyrotechnics and ceramics, among others. Our ball mills are perfect for dispersion of enamels and primers in the range of 25 kg to 5000 kg batch in both pebble and steel, with or without water cooling. Furthermore, the shrouded ball mills are especially designed & developed for powder distempers and cement paints. |
SPECIFICATIONS
Ball Mill | 4' X 4' | 5' X 5' | 6' X 6' | 7' X 7' | 8' X 8' |
Shell Thickness | 14mm | 16mm | 19mm | 20mm | 22mm |
Gear Box | 5" | 6" | 9" | 10" | 12" |
LID Size Opening | 14" x 14" | 15" x 15" | 16" x 16" | 16" x 16" | 20" x 20" |
Shaft Size | 100 mm | 125 mm | 150 mm | 175 mm | 200 mm |
Motor H.P. | 15 | 30 | 50 | 75 | 100 |
Shell Capacity | 1450 L | 2750 L | 4800 L | 7600 L | 11,000 L |
Output Litres | 600 L | 1100 L | 1920 L | 3040 L | 4500 L |
PEBBLE BALL MILL
Ball Mill | 4' X 4' | 5' X 5' | 6' X 6' | 7' X 7' | 8' X 8' |
Shell Thickness | 14mm | 16mm | 19mm | 20mm | 22mm |
Gear Box | 5" FSM | 6" FSM | 9" FSM | 10" FSM | 12" FSM |
LID Size Opening | 14" x 14" | 15" x 15" | 16" x 16" | 16" x 16" | 20" x 20" |
Shaft Size | 100 mm | 125 mm | 150 mm | 175 mm | 200 mm |
Motor H.P. | 10 | 25 | 40 | 60 | 75 |
Shell Capacity | 1450 L | 2750 L | 4800 L | 7600 L | 11,000 L |
Output Litres | 600 L | 1100 L | 1920 L | 3040 L | 4500 L |
Z-blade mixers are used in a number of food and commercial adhesive applications. Ingredients are blended until the consistency is correct. The ingredient is then tipped out of the mixer and forwarded to the next step in the process.
These types of machines are available in M.S. And S.S. construction. The kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 250 Kgs we provided hydraulic tilting.
Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.
Applications:
Double Arm Sigma Blade Mixersare suitable for many applications, including: Sealing compounds, asphaltic derivatives, mastics, hot-melts, floor coverings, colorings, rubber base, master-batches, chewing gum, rubber compounds, silicone, lubricating greases, dispersed pigments, butyl, gums and adhesives, ceramic paste, polyester compounds, greasy inks, pencil leads, explosives, powders to granulate, PVC coatings, resins, soap, brake linings, carbon electrodes, celluloid, Bakelite, battery paste, polishing pastes,
LABORATORY DOUBLE ARM SIGMA BLADE MIXERS
Laboratory Mixers are available in sizes ranging from 3 Liters to 10 liter working capacity. Variable speed drive on the blades standard. Stainless steel construction standard, jacketed is standard.
Range of PRODUCTs : | |
* Sigma Kneaders | * Ribbon Blenders |
* Attritors | * Ball Mills |
* Hydraulic Dissolver | * Planetary Mixers |
* Batch type Sand Mills | * Conical Blenders |
* Continuous Sand Mills | * Resin Plants |
* Bead Mills | * Turnkey Projects |
Applications : | |
* Varnishes & Paints | * Resins, Glues, Adhesives |
* Polyurethanes | * Pharmaceutical Products |
* Colourants | * Chemicals |
* Inks | * Lacquers |
* Foods | * Cosmetics |
Models | ABFPM | ABFPM | ABFPM | ABFPM | ABFPM | ABFPM | ABFPM | ABFPM |
50 | 100 | 250 | 500 | 1000 | 1500 | 2000 | 2500 | |
Tank Cap.in Lltrs. | 50 | 100 | 250 | 500 | 1000 | 1500 | 2000 | 2500 |
Cubic Meters | 0.051 | 0.102 | 0.25 | 0.51 | 1.02 | 1.53 | 2.04 | 2.55 |
Motor H.P. | 2 | 3 | 5 | 7.5 | 10 | 15 | 20 | 2.5 |
Tank Length Tank Width Overall Size |
Pug mixer inner walls are constructed of SS or MS sheets. The mixer consists of a centre shaft of appropriate diameter and is either made of S.S or M.S materiaI. The centre shaft is fitted with specially designed agitator blades in order to provide contraflow action. Contraflow ensures constant circulation of mix/blend ingredients from one end to another to homogenise the batch.
Both the ends of the vessel are provided with stuffing boxes on the shaft. Blend ingredients are prevented from leaking and entering into bearings by the stuffing box. The shaft is supported by heavy duty pedestals. For models below 300 kgs the unit is provided with a pulley drive system along with tilting arrangement for discharge.
For models above 300 kgs the unit is provided with a gearbox drive coupled to a motor and the discharge valve provided at the bottom
Specifications
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plough shear mixeris a horizontal mixer with cylindrical drum and horizontally installed mixing shaft. The mixer is designed for heavy duty blending of both dry and wet material. Plough shape shovels mounted on a central shaft with its sharp ends easily penetrate through the dense powder and thick pasty mass. Extra shear can be attained by adding side mounted choppers.
DESIGN FEATURES OF PLOUGH SHEAR MIXER :Offering Agitators for Various Mixing Application like:
Typical applications include homogenous mixing of pastes, rubber, heavy plastic mass, food, pharmaceutical, chemicals etc. ABSTERPlough Shear mixeris a horizontal mixing system with horizontal, cylindrical drum and horizontally installed mixing shaft . ABSTERPlough Shear Mixeris designed for heavy duty blending of both dry and wet materials. Plough shape shovels mounted on a central shaft with its pointed ends are easily penetrable through the dense powder, pasty mass. The overlapping of shovels coupled with its shape and the high speed of the ploughs produces goodmixing actionand high turbulence. The arrangement of mixing tools is the result of many years of development by Abster process equipments combined with experience based on mixing trials and practical scientific work. Abster Plough Mixers are high energy, high shear, and high-speed mixers with cylindrical short aspect ratio mixing chambers. Extra shear can be achieved by adding side cutters or intensifiers. The use of high speed choppers further reduce the product particle size thus resulting in a better mix. Plough Mixers are available with 'Easy Clean' cantilevered shaft, subject to application.
Advantages
Model | Nominal Volume | Working Volume | Speed (RPM) | Motor Power |
PM-0.1 | 100L | 40-60L | 101rpm (shaft) 1440rpm (chopper) |
3KW 1.5KW x 2 |
PM-0.3 | 300L | 120-180L | 85rpm (shaft) 1440rpm (chopper) |
4KW 1.5KW x 2 |
PM-0.5 | 500L | 200-300L | 85rpm (shaft) 1440rpm(chopper) |
7.5KW 1.5KW x 2 |
PM-1 | 1000L | 400-600L | 85rpm (shaft) 1440rpm (chopper) |
11KW 4KW x 2 |
PM-1.5 | 1500L | 600-900L | 85rpm (shaft) 1440rpm (chopper) |
15KW 4KW x 2 |
PM-2 | 2000L | 800-1200L | 85rpm (shaft) 1440rpm (chopper) |
18.5KW 4KW x 3 |
PM-3 | 3000L | 1200-1800L | 57rpm (shaft) 1440rpm (chopper) |
18.5KW 4KW x 3 |
PM-4 | 4000L | 1600-2400L | 57rpm (shaft) 1440rpm (chopper) |
22KW 4KW x 4 |
PM-6 | 6000L | 2400-3600L | 57rpm (shaft) 1440rpm (chopper) |
30KW 4KW x 4 |
PM-8 | 8000L | 3200-4800L | 42rpm (shaft) 1440rpm (chopper) |
45KW 4KW x 4 |
PM-10 | 10000L | 4000-6000L | 33rpm (shaft) 1440rpm (chopper) |
55KW 5.5KW x 5 |
PM-12 | 12000L | 4800-7200L | 30rpm (shaft) 1440rpm (chopper) |
55KW 5.5KW x 5 |
PM-15 | 15000L | 6000-9000L | 30rpm (shaft) 1440rpm (chopper) |
75KW 5.5KW x 5 |
PM-20 | 20000L | 8000-12000L | 30rpm (shaft) 1440rpm (chopper) |
90KW 5.5KW x 5 |