Our Products
Leading Manufacturer, Supplier & Retailer of Sigma Mixer Kneader, Pva Emulsion Plant, Formaldehyde Plant, Alkyd Resin Plant and Sigma kneader.
APPLICATION OF SIGMA MIXER OR SIGMA KNEADER : KNEADING, MIXING HIGH VISCOUS MATERIAL, PIGMENT KNEADING
SIGMA MIXER OR SIGMA KNEADER IS GENERALLY USED FOR HEAVY DUTY MIXING, KNEADING, DOUGH KNAEDING, USES IN THE PAINT, PIGMENT, FOOD, ADHESIVES, CHEMICAL, PHARMACEUTICAL, DYESTUFF INDUSTRIES.
We are engaged in manufacturing and exporting alkyd resin plants for our clients spread worldwide. These are available in various technical specifications and are appreciated worldwide for its unique features such as high durability, corrosion resistance and optimum utility.
In our range of alkyd resin plant, we offer oil alkyd resin plant and long oil alkyd resin plant.
Oil Alkyd Resin Plant
We offer a wide range of oil alkyd resin plant, long oil alkyd resin plant etc that is used mainly in the manufacturing of the enamel paints. In our range, we can offer long oil, medium& short oil. The capacities of these plants vary from 1 Ton to 15 ton, batch on solid base. We also have the facility to offer multipurpose oil alkyd resin plant and long oil alkyd resin plant where in the plant can run on solvent process or by fusion process. The heating unit will be high temperature thermic heater.
SALIENT FEATURES : Our rich industry experience helps us to offer Jacketed Reactor, Limpet coil reaction Vessel which is available in different capacities ranging from 0.1 KL to 25 KL. These are fabricated from high grade raw material including stainless steel (304, 316), MS, hastelloy, titanium and nickel, which is procured from renowned vendors. These high performing Reactors find wide application in chemical and pharmaceutical industries for the following features:
We are engaged in manufacturing and exporting alkyd resin plants for our clients spread worldwide. These are available in various technical specifications and are appreciated worldwide for its unique features such as high durability, corrosion resistance and optimum utility. We offer a wide range of oil alkyd resin plant, long oil alkyd resin plant etc that is used mainly in the manufacturing of the enamel paints. In our range, we can offer long oil, medium& short oil. The capacities of these plants vary from 1 Ton to 15 ton, batch on solid base. We also have the facility to offer multipurpose oil alkyd resin plant and long oil alkyd resin plant where in the plant can run on solvent process or by fusion process. The heating unit will be high temperature thermic heater. |
This machine comprises of a double 'U' shaped container welded and machined together inside which rotates two 'Z' shaped sigma blades in opposite directions. The clearances between the walls and the container are kept to a minimumto ensure maximum effciency in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks which are each provided with roller bearings, steel glands/teflon rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations.For cooling and heating jackets are provided.
These types of machines are available in M.S. And S.S.contruction. The kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 250 Kgs we provided hydraulic tilting.
Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.
Range of Products | |
* Triple Roll Mills | * Ribbon Blenders |
*Hydraulic Dissolvers | * Pug Mixers |
* High Speed Mixers | * Planetary Mixers |
* Batch type Sigma Mixer Machines | * Conical Blenders |
* Continuous Sigma Mixer Machine | * Resin Plants |
* Bead Mills | * Turnkey Projects |
Applications | |
* Varnishes & Paints | * Resins, Glues, Adhesives |
* Polyurethanes | * Pharmaceuticals |
* Inks | * Chemicals |
* Foods | * Lacquers |
* Colourants | * Cosmetics |
Models | ABFSK 6 | ABFSK 25 | ABFSK 50 | ABFS 125 | ABFSK 250 | ABFSK 350 | ABFSK 500 |
Vol. Cap in Lts. | 6 | 25 | 50 | 125 | 250 | 350 | 500 |
Motor H.P. | 1 | 3 | 5 | 10 | 20 | 30 | 40 |
Hydraulic H.P. | 1.5 | 1.5 | 1.5 | ||||
Tilting | Manual | Manual | Manual | Manual | Hydraulic | Hydraulic | Hydraulic |
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Unsaturated Polyester Resin Unsaturated polyester resins are the most commonly used thermoset resins in the world. More than 2 million tonnes of unsaturated polyester resins are utilised globally for the manufacture of a wide assortment of products, including sanitary-ware, pipes, tanks, gratings and high performance components for the marine and automotive industry. Unsaturated polyester resins are produced bychemical reactionof saturated and unsaturated di-carboxylic acids with alcohols. Unsaturated polyester resins form highly durable structures and coatings when they are cross-linked with a vinyl reactive monomer, most commonly styrene. The properties of the cross-linked unsaturated polyester resins depend on the types of acids and glycols used and their relative proportions. Unsaturated polyester resins are further classified into the following categories:Ortho-phthalic polyesters resinsmade from ortho-phthalic anhydride are generally cheaper than the other two classes of unsaturated polyester resins. They are usually used to manufacture general purpose composite laminates where only moderate structural properties are required. Iso-phthalic polyesters resins made from Iso-phthalic acid. These resins are much more structurally competent than the ortho-phthalic resins. They also have superior corrosion resistance and are used for more demanding applications Tere-phthalic polyesters Tere-phthalate resins are made from tere-phthalic acid. These resins are currently made in small volumes and are considered a specialty resin. Although they tend to have better thermal and chemical resistance than iso-phthalic resins they are difficult to manufacture. Propylene glycol is the predominant alcohol used in producing the various types of unsaturated polyester resins. Other alcohols like neo-pentyl glycol (NPG), di-ethylene glycol (DEG) and ethylene glycol (EG) are also used used in the production of unsaturated polyester resins. Each of these alcohols contributes to the final polymer characteristics, which includes heat distortion temperature (HDT), physical strength, water uptake and weather resistance. Their versatility in use allowsunsaturated polyester resinto be used in a myriad of composite applications. Composite parts can be made at temperatures as low as 15C to as high as 150C depending on the processing requirement of the application. Unsaturated polyester resins also have excellent service temperatures. They have good freeze-thaw resistance and can be designed for use in many low to moderate temperature applications ranging from refrigerated enclosures to hot water geysers. When it comes to weight for cost comparisons, unsaturated polyester resins are much favoured over their metallic counterparts. With the current fuel and processing costs, the increasing prices of steel and aluminium are pushing more fabricators to use unsaturated polyester resin composites instead. Another major advantage is the increased productivity potential. While metals involve the use of specific smelters, expensive tooling and processing requirements, unsaturated polyester resins are far cheaper and afford the use of low cost tooling. An unsaturated polyester resin can be moulded at ambient temperature whereas metals need to be heated to well over 2000C before they are melted and poured into mould cavities. Although the perception is that metals are generally structurally superior, there has been much advancement in the development of technologies for producing higher strength composites made from unsaturated polyesters resins. Adding beauty to structure is easily attained with unsaturated polyester resins. Easily pigmented resin systems can be employed to produce parts with aesthetic appeal without compromising structural properties. Natural stone can be simulated with granite like effects in solid surface features made with special NPG based unsaturated polyester resins. These products are advantageous over their natural stone counterparts in that they offer non porous surfaces which allow them to be used in hygienic environments like kitchens, hospitals and biological laboratories. High gloss blemish free parts can also be produced in-mould using pigmented gel-coat technologies. In the case of glass-fibre boats a smooth and attractive high gloss surface is achieved that need not be sprayed or finished with a paint. Recently there has been a global focus on greener processes and technologies. This is where unsaturated polyesters have the most potential over their metallic counterparts. Production of metals continues to deplete our natural resources and consumes most of our fossil fuels. Unsaturated polyesters although previously synthesised from fossil fuels can now be manufactured from biological resources instead. Starches, plant oils and other naturally derived building blocks have been discovered that can be used to prepare unsaturated polyester resins. Collectively there is an ever increasing potential for unsaturated polyester resins. Their low cost, ease of use and weight advantages make them prime candidates for a wide variety of structural and decorative applications. Imagine a world where all metal components are replaced with thermoset composite components manufactured from unsaturated polyester resins these are the possibilities of "pure science." |
These machines are available in a wide range and diversity of disperser models drive powers from 10 to 50 HP to fulfil any application involving dispersion of small, medium and larger batches. |
MODEL | MAIN MOTOR | LIFTING MOTOR |
SPEED RANGE |
INTER CHANGEABLE DISC |
WEIGHT |
SHELL TOTAL CAPACITY |
ABFHSD 7.5 | 7.5 | 1 | 800-1500 | 150-200 | 600 | 250 |
ABFHSD 10 | 10 | 1 | 800-1500 | 150-200 | 600 | 250 |
ABFHSD 15 | 15 | 1 | 800-1500 | 15s0-200 | 625 | 375 |
ABFHSD 25 | 25 | 2 | 535-1500 | 250-285 | 1000 | 700 |
ABFHSD 30 | 30 | 2 | 535-1500 | 250-285 | 1100 | 800 |
ABFHSD 40 | 40 | 2 | 370-1200 | 325-390 | 1500 | 1000 |
ABFHSD 50 | 50 | 2 | 370-1200 | 325-390 | 1700 | 1250 |
Range of Product |
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We are one of the trusted providers of quality-approved Twin Shaft Dispersers that are considered as most versatile equipment for paint production. As the name suggests, the disperser range has been specifically designed to disperse, mix and homogenize products. The process of dispersion is carried out by the centrally located shaft, and the low speed shaft is responsible for the mixing mechanism. Reckoned for trouble-free operations, the equipment made available in this range is extensively used for manufacturing plastic emulsions and eco-friendly water based paints. These top notch quality twin shaft disperser machines are also employed in various industries for mixing highly viscous materials. Manufactured using graded steel, our dual shaft dispersers are known in the market for ensuring long service life. These machines comprise two agitator shafts, and are available in different sizes and capacities. One of the shafts operates at high speed and the other at slow speed. As per the requirement of clients, we can make these twin shaft dispersers available in 500 kg, 1200 kg, 2500 kg and 4500 kg capacity. |
Solvent Based Resin Plant
Alkyd resins from the largest group of synthetic resins are used in paint industry. Most air drying enamels are based on long or medium oil alkyd resins. These resins dry at room temperature and have excellent flow and leveling properties, good exterior durability and can be thinned with mineral turpentine. Oils used for producing alkyd resins are linseed oil, soybean oil and Dehydrated Castor Oil (DCO).
Range of Equipments : | |
* Sigma Kneaders | * Ribbon Blenders |
* Hydraulic Dissolvers | * Pug Mixers |
* Ball Mills | * Planetary Mixers |
* Batch type Sand Mills | * Conical Blenders |
* Continuous Sand Mills | * Resin Plants |
* Bead Mills | * Turnkey Projects |
Applications : | |
* Varnishes & Paints | * Resins, Glues, Adhesives |
* Polyurethanes | * Pharmaceuticals |
* Colourants | * Chemicals |
* Inks | * Lacquers |
* Foods | * Cosmetics |
With an experience of over two decades in handling the various process applications in Dyes, Intermediates, Pigments, Pesticides, Fine Chemicals, Rubber Chemicals, Bulk Drugs, API and Nutraceuticals. We offer well-engineered and optimum agitation solutions, mixing agitators, industrial agitators, chemical agitator, industrial agitator, chemical agitators, for all your Mixing Tasks. |