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Ambica Boiler Ahmedabad, Gujarat

Ahmedabad, Gujarat, India
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Our Products

  1. Chemical Machinery & Plant 13 Products available
  2. Kitchenware And Cookware 10 Products available
  3. Sterilizers 8 Products available
  4. Chemical Reactors & Process Tanks 8 Products available
  5. Autoclaves 5 Products available
  6. Industrial Mixers 5 Products available
  7. Grinding Machine 4 Products available
  8. Dryers 4 Products available
  9. Grinding Mill 3 Products available
  10. Powder Mixers 3 Products available
  11. Others Products 23 Products available

Chemical Machinery & Plant #3620721

Leading Manufacturer, Supplier & Retailer of Sigma Mixer Kneader, Pva Emulsion Plant, Formaldehyde Plant, Alkyd Resin Plant and Sigma kneader.

Sigma Mixer Kneader

APPLICATION OF SIGMA MIXER

APPLICATION OF SIGMA MIXER OR SIGMA KNEADER : KNEADING, MIXING HIGH VISCOUS MATERIAL, PIGMENT KNEADING

SIGMA MIXER OR SIGMA KNEADER IS GENERALLY USED FOR HEAVY DUTY MIXING, KNEADING, DOUGH KNAEDING, USES IN THE PAINT, PIGMENT, FOOD, ADHESIVES, CHEMICAL, PHARMACEUTICAL, DYESTUFF INDUSTRIES.

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Pva Emulsion Plant

PVA Emulsion Resin Plant Emulsion Resin Plant offered are used for getting end product Emulsion that comprises solvent free binders finding application in preparation of paints as well as coatings. Manufactured through polymerization process where monomers are dispersed in aqueous phase for getting uniform & stable emulsion, these paints as well as coatings which are based on emulsion systems deliver quality performance and are also environment friendly. Features: High performance and latest technology based Emulsion Resin Plants Emulsions processed comprise solvent free binders that find usage in preparation of paints as well as coatings Emulsions manufactured through polymerization process Paints and coatings are superior in performance and environment friendly Emulsions having excellent binding properties Raw Materials: Emulsifier Monomer Catalyst Activators Acids Additives Man Power Requirement: Up to 5000 kgs batch plant you require one supervisor, one operator and three work men
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Formaldehyde Plant

Melamine Formaldehyde Resin Plant offered are cost-effective, safe as well as reliable in terms of operations and are designed for delivering high quality industrial use. We can make these available in different technical specifications including customization on defined parameters for our clients benefit. The Melamine derived finds usage as an acid curing premium coating which is prepared for providing decorative clear finishing to wood among other usages.Melamine resin or melamine formaldehyde (also shortened to melamine) is a hard, thermosetting plastic material made from melamine and formaldehyde by polymerization. In its butylated form, it is dissolved in n-butanol and xylene. It is then used to cross-link with alkyd, epoxy, acrylic, and polyester resins, used in surface coatings. There are many types, varying from very slow to very fast curing. It was initially discovered by William F. Talbot.
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Alkyd Resin Plant

We are engaged in manufacturing and exporting alkyd resin plants for our clients spread worldwide. These are available in various technical specifications and are appreciated worldwide for its unique features such as high durability, corrosion resistance and optimum utility.

In our range of alkyd resin plant, we offer oil alkyd resin plant and long oil alkyd resin plant.

Oil Alkyd Resin Plant

We offer a wide range of oil alkyd resin plant, long oil alkyd resin plant etc that is used mainly in the manufacturing of the enamel paints. In our range, we can offer long oil, medium& short oil. The capacities of these plants vary from 1 Ton to 15 ton, batch on solid base. We also have the facility to offer multipurpose oil alkyd resin plant and long oil alkyd resin plant where in the plant can run on solvent process or by fusion process. The heating unit will be high temperature thermic heater.

SALIENT FEATURES :

Our rich industry experience helps us to offer Jacketed Reactor, Limpet coil reaction Vessel which is available in different capacities ranging from 0.1 KL to 25 KL. These are fabricated from high grade raw material including stainless steel (304, 316), MS, hastelloy, titanium and nickel, which is procured from renowned vendors. These high performing Reactors find wide application in chemical and pharmaceutical industries for the following features:

  • Type: Jacketed Reactor, Limpet Coil Reactor, Multipurpose Reactor with internal Coils
  • Capacity : 20 Liters to 20, 000 Liters In AISI SS 304, AISI SS 316, M.S, MOC, in Standard & CGMP Model Construction
  • With M.S/ S.S jacketed & insulation with SS cladding.
  • Direct top mounted stirrer with top dish / without top dish
  • Different type of stirrer i.e. propeller / pedal / anchor available

 

We are engaged in manufacturing and exporting alkyd resin plants for our clients spread worldwide. These are available in various technical specifications and are appreciated worldwide for its unique features such as high durability, corrosion resistance and optimum utility.

In our range of alkyd resin plant, we offer oil alkyd resin plant and long oil alkyd resin plant.

Oil Alkyd Resin Plant

We offer a wide range of oil alkyd resin plant, long oil alkyd resin plant etc that is used mainly in the manufacturing of the enamel paints. In our range, we can offer long oil, medium& short oil. The capacities of these plants vary from 1 Ton to 15 ton, batch on solid base. We also have the facility to offer multipurpose oil alkyd resin plant and long oil alkyd resin plant where in the plant can run on solvent process or by fusion process. The heating unit will be high temperature thermic heater.

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Sigma Kneader

This machine comprises of a double 'U' shaped container welded and machined together inside which rotates two 'Z' shaped sigma blades in opposite directions. The clearances between the walls and the container are kept to a minimumto ensure maximum effciency in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks which are each provided with roller bearings, steel glands/teflon rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations.For cooling and heating jackets are provided.

These types of machines are available in M.S. And S.S.contruction. The kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 250 Kgs we provided hydraulic tilting.

Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.

Range of Products
* Triple Roll Mills * Ribbon Blenders
*Hydraulic Dissolvers * Pug Mixers
* High Speed Mixers * Planetary Mixers
* Batch type Sigma Mixer Machines * Conical Blenders
* Continuous Sigma Mixer Machine * Resin Plants
* Bead Mills * Turnkey Projects
Applications
* Varnishes & Paints * Resins, Glues, Adhesives
* Polyurethanes * Pharmaceuticals
* Inks * Chemicals
* Foods * Lacquers
* Colourants * Cosmetics

Models ABFSK 6 ABFSK 25 ABFSK 50 ABFS 125 ABFSK 250 ABFSK 350 ABFSK 500
Vol. Cap in Lts. 6 25 50 125 250 350 500
Motor H.P. 1 3 5 10 20 30 40
Hydraulic H.P.         1.5 1.5 1.5
Tilting Manual Manual Manual Manual Hydraulic Hydraulic Hydraulic
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Polyester Resin Plants

Polyester resins are unsaturated resins formed by the reaction of dibasic organic acids and polyhydric alcohols are typically used in restaurants, kitchens, restrooms and other areas that require washable low-maintenance walls. We offer our clients a wide range of Polyester Resin Plants. We maintain high standards in our range of products. To maintain these international quality standards, we regularly keep a stringent check on the quality of the products at varied manufacturing stages. Polyester resins are used in sheet molding compound, bulk molding compound and the toner of laser printers. Wall panels fabricated from polyester resins reinforced with fiberglass.
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Resin Plant

Alkyd resins are manufactured from the condensation reaction between oil or polyols, acids, and alcohol. They are typically used as binders for coatings and printing inks. In particular, medium and long oil alkyd resins that contain high content of oilpolyols and modified alkyd resins undergo oxidation polymerization as air drying with the combined use of a dryer, and these are used in the coatings for industrial products.
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Polyester Resin Plant

Polyester resins are unsaturated resins formed by the reaction of dibasic organic acids and polyhydric alcohols are typically used in restaurants, kitchens, restrooms and other areas that require washable low-maintenance walls. We offer our clients a wide range of Polyester Resin Plants. We maintain high standards in our range of products. To maintain these international quality standards, we regularly keep a stringent check on the quality of the products at varied manufacturing stages. Polyester resins are used in sheet molding compound, bulk molding compound and the toner of laser printers. Wall panels fabricated from polyester resins reinforced with fiberglass.

Polyester Resin Plants

(Saturated Polyester Resin Plant Powder form)(Un-Saturated Polyester Resin Plant Liquid form)The major operations involved in the manufacture of polyester resin are esterfication and blending which are carried in their respective kettles. The most common raw materials used are polypropylene glycol, melic anhydride and styrene monomer. In addition small quantities of inhibitors and other additives are required for the process. The process involved is poly condensation reaction and blending the polyester resin with the monomer. Due to the sensitivity of polyester resin to contamination; in the course of condensation reaction and during subsequent handling the material of construction must be carefully selected.

The esterfication reactor is changed through a manhole with required amount of glycol and the solid anhydride. The mass is heated up to 200C under agitation and inert gas N2 is slowly applied. The partial condenser condenses the glycol but process the water to the total condenser. The esterification is continued until a predetermined acid value 10 to 15 is reached. After achieving the predetermined viscosity the heating is stopped and the batch is dropped in to the blending kettle. In theblending kettlethe batch is cooled to 100 102. Styrene is pumped in theblenderand viscosity is adjusted until the batch attains room temperature. The batch is then pumped through filter in to the storage tanks.

Unsaturated Polyester Resin Unsaturated polyester resins are the most commonly used thermoset resins in the world. More than 2 million tonnes of unsaturated polyester resins are utilised globally for the manufacture of a wide assortment of products, including sanitary-ware, pipes, tanks, gratings and high performance components for the marine and automotive industry.

Unsaturated polyester resins are produced bychemical reactionof saturated and unsaturated di-carboxylic acids with alcohols. Unsaturated polyester resins form highly durable structures and coatings when they are cross-linked with a vinyl reactive monomer, most commonly styrene. The properties of the cross-linked unsaturated polyester resins depend on the types of acids and glycols used and their relative proportions.

Unsaturated polyester resins are further classified into the following categories:Ortho-phthalic polyesters resinsmade from ortho-phthalic anhydride are generally cheaper than the other two classes of unsaturated polyester resins. They are usually used to manufacture general purpose composite laminates where only moderate structural properties are required.

Iso-phthalic polyesters resins made from Iso-phthalic acid. These resins are much more structurally competent than the ortho-phthalic resins. They also have superior corrosion resistance and are used for more demanding applications

Tere-phthalic polyesters Tere-phthalate resins are made from tere-phthalic acid. These resins are currently made in small volumes and are considered a specialty resin. Although they tend to have better thermal and chemical resistance than iso-phthalic resins they are difficult to manufacture.

Propylene glycol is the predominant alcohol used in producing the various types of unsaturated polyester resins. Other alcohols like neo-pentyl glycol (NPG), di-ethylene glycol (DEG) and ethylene glycol (EG) are also used used in the production of unsaturated polyester resins. Each of these alcohols contributes to the final polymer characteristics, which includes heat distortion temperature (HDT), physical strength, water uptake and weather resistance.

Their versatility in use allowsunsaturated polyester resinto be used in a myriad of composite applications. Composite parts can be made at temperatures as low as 15C to as high as 150C depending on the processing requirement of the application.

Unsaturated polyester resins also have excellent service temperatures. They have good freeze-thaw resistance and can be designed for use in many low to moderate temperature applications ranging from refrigerated enclosures to hot water geysers.

When it comes to weight for cost comparisons, unsaturated polyester resins are much favoured over their metallic counterparts. With the current fuel and processing costs, the increasing prices of steel and aluminium are pushing more fabricators to use unsaturated polyester resin composites instead. Another major advantage is the increased productivity potential. While metals involve the use of specific smelters, expensive tooling and processing requirements, unsaturated polyester resins are far cheaper and afford the use of low cost tooling. An unsaturated polyester resin can be moulded at ambient temperature whereas metals need to be heated to well over 2000C before they are melted and poured into mould cavities. Although the perception is that metals are generally structurally superior, there has been much advancement in the development of technologies for producing higher strength composites made from unsaturated polyesters resins.

Adding beauty to structure is easily attained with unsaturated polyester resins. Easily pigmented resin systems can be employed to produce parts with aesthetic appeal without compromising structural properties. Natural stone can be simulated with granite like effects in solid surface features made with special NPG based unsaturated polyester resins. These products are advantageous over their natural stone counterparts in that they offer non porous surfaces which allow them to be used in hygienic environments like kitchens, hospitals and biological laboratories. High gloss blemish free parts can also be produced in-mould using pigmented gel-coat technologies. In the case of glass-fibre boats a smooth and attractive high gloss surface is achieved that need not be sprayed or finished with a paint.

Recently there has been a global focus on greener processes and technologies. This is where unsaturated polyesters have the most potential over their metallic counterparts. Production of metals continues to deplete our natural resources and consumes most of our fossil fuels. Unsaturated polyesters although previously synthesised from fossil fuels can now be manufactured from biological resources instead. Starches, plant oils and other naturally derived building blocks have been discovered that can be used to prepare unsaturated polyester resins.

Collectively there is an ever increasing potential for unsaturated polyester resins. Their low cost, ease of use and weight advantages make them prime candidates for a wide variety of structural and decorative applications. Imagine a world where all metal components are replaced with thermoset composite components manufactured from unsaturated polyester resins these are the possibilities of "pure science."

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Resin Manufacturing Plant

Epoxy Resin Plant offered comprise are used for producing Epoxy Resins which provide functionality as thermosetting vicious liquids which can also be provided as solids depending on resin type as well as its end usage applications. These can further be modified using diluents, plasticizers, filters and find application in field of adhesives, lamination, surface coatings and others. With main raw material inputs including epichlorohydrin and bisphenol, we can also custom deliver these as demanded by customers.
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High Speed Disperser

High Speed Dispersersthat we manufacture and export are made available in the capacity range of 20 liter batch size to 2000 liter. These equipment are primarily used for premixing enamels before passing through sand mills, dispersion of water based emulsions and finish paint blending. Dispersers supplied by us can efficiently premix, and grind, and deliver a homogenized mixture. Effects of the mixing and equalizing is optimum due to little absorption and reservation of air during stirring and dispersing of the material. If stirred and dispersed at medium or fast speed, the materials fed into the machine will be dissolved quickly and their granules will become smaller. Owing to their optimum performance, these processing equipment find widespread application in industries engaged in manufacturing products such as paints, emulsion, printing inks, chemicals and many more. Furthermore, our high speed dispersers are also employed in the processing of primer, putty and distemper.
TheDisperserrange is designed to disperse , mix and homogenise products of different Technologies Differentversions and accessories are available to accommodate thixotropy, aeration requirements etc of the product:
* Automatic speed control system* Different designs of mixing impellers* High and Low variable speed* Process vessels restrining grasps or belt system.* Rotary process vessels with scraper Blade.* Vacuum cover.* Electrical control panel attached either to themachine or remotely installed.
These machines are available in a wide range and diversity of disperser models drive powers from 10 to 50 HP to fulfil any application involving dispersion of small, medium and larger batches.

MODEL MAIN MOTOR LIFTING MOTOR

SPEED RANGE

INTER
CHANGEABLE 
DISC
WEIGHT SHELL TOTAL
CAPACITY
ABFHSD 7.5 7.5 1 800-1500 150-200 600 250
ABFHSD 10 10 1 800-1500 150-200 600 250
ABFHSD 15 15 1 800-1500 15s0-200 625 375
ABFHSD 25 25 2 535-1500 250-285 1000 700
ABFHSD 30 30 2 535-1500 250-285 1100 800
ABFHSD 40 40 2 370-1200 325-390 1500 1000
ABFHSD 50 50 2 370-1200 325-390 1700 1250



Range of Product

* Sigma Kneaders 
* Attritors
* High Speed Mixers 
* Batch type Sigma Mixer Machines
* Continuous Sigma Mixer Machines 
* Bead Mills 
* Ribbon Blenders
* Pug Mixers
* Planetary Mixers
* Conical Blenders
* Resin Plants
* Turnkey Projects

Applications

* Varnishes & Paints * Resins,Glues, Adhesives
* Polyurethanes * Pharmaceuticals
* Inks * Chemicals
* Foods * Lacquers
* Colourants * Cosmetics










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Twin Shaft Disperser

We are one of the trusted providers of quality-approved Twin Shaft Dispersers that are considered as most versatile equipment for paint production. As the name suggests, the disperser range has been specifically designed to disperse, mix and homogenize products.

The process of dispersion is carried out by the centrally located shaft, and the low speed shaft is responsible for the mixing mechanism. Reckoned for trouble-free operations, the equipment made available in this range is extensively used for manufacturing plastic emulsions and eco-friendly water based paints. These top notch quality twin shaft disperser machines are also employed in various industries for mixing highly viscous materials.

Manufactured using graded steel, our dual shaft dispersers are known in the market for ensuring long service life. These machines comprise two agitator shafts, and are available in different sizes and capacities. One of the shafts operates at high speed and the other at slow speed. As per the requirement of clients, we can make these twin shaft dispersers available in 500 kg, 1200 kg, 2500 kg and 4500 kg capacity.

SALIENT FEATURES :

  • To Sterilize Surgical Medical Device Products like I.V. Sets, Disposable Syringes, Disposable Surgical Set, catheter, Urin Bag, to reduce microbiological load; and increase life span of material.
  • Modular construction of chamber.
  • Model is available from 1/2 CU.MTR TO 20 CU.MTR.
  • Easy to operate.
  • Fully automatic operation based on PLC control (optional).
  • Semi Automatic (Pneumatically Operated Ball Valave) Control
  • Contact parts are SS 304 / 316.
  • Process time about 8 hrs.
  • IQ/OQ/DQ documentation(OPTIONAL).
  • It is useful for prevention of micro biological contamination retairing flavour useful for treatment of spices, dried nuts, Foods Packed cereals etc.
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Solvent Based Resin Plants

Solvent Based Resin Plant

What is Resin ?Resins are film forming materials used in the production of paints and coatings. It binds the pigment particles into a coherent film that adheres to the substrate. The quality of the resin used in the production of paints and coating decides the durability of the paint. Resins are used depending upon the functional properties of the paint.

Functions of Resin
  • To provide gloss and elasticity.
  • For the suspension of pigments.
  • To provide resistance to water, chemicals and abrasion.
  • Makes coating adhere to the surface.
  • Acts as a dispersant.
  • For drying properties.

Alkyd resins from the largest group of synthetic resins are used in paint industry. Most air drying enamels are based on long or medium oil alkyd resins. These resins dry at room temperature and have excellent flow and leveling properties, good exterior durability and can be thinned with mineral turpentine. Oils used for producing alkyd resins are linseed oil, soybean oil and Dehydrated Castor Oil (DCO).

Range of Equipments :
* Sigma Kneaders * Ribbon Blenders
* Hydraulic Dissolvers * Pug Mixers
* Ball Mills * Planetary Mixers
* Batch type Sand Mills * Conical Blenders
* Continuous Sand Mills * Resin Plants
* Bead Mills * Turnkey Projects
Applications :
* Varnishes & Paints * Resins, Glues, Adhesives
* Polyurethanes * Pharmaceuticals
* Colourants * Chemicals
* Inks * Lacquers
* Foods * Cosmetics
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Agitator

With an experience of over two decades in handling the various process applications in Dyes, Intermediates, Pigments, Pesticides, Fine Chemicals, Rubber Chemicals, Bulk Drugs, API and Nutraceuticals. We offer well-engineered and optimum agitation solutions, mixing agitators, industrial agitators, chemical agitator, industrial agitator, chemical agitators, for all your Mixing Tasks.
  • Homogenization / Blending.
  • Liquid - Liquid Mixing
  • Gas - Liquid Mixing
  • Solid - Liquid Mixing / Reaction / Suspension
  • High Viscous Mixing Applications
  • Semi Automatic (Pneumatically Operated Ball Valave) Control
  • Contact parts are SS 304 / 316 /Mild Steel/ Rubber Lining.
  • Along with the ability for Design and Fabrication of Process Vessels, we offer complete mixing agitators, chemical agitators, mixers, blenders, reactors with shortest deliveries for trouble free lifelong operations
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