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1 Products availableLeading Manufacturer, Supplier & Retailer of Octagonal Blender, cage blender, Cone Blender and V Blender.
AL!X - Octagonal Blender is a very precision machine, performing dry blending of powder or granules homogenously in only 10 to 30 minutes. This machine is utilized for mainly homogenizing, blending and also for granules lubrication as that facilitates better flowability at a tablet press while compressing this granules. Due to its octagonal shape is designed to process larger volume of material. It occupies less space compared to other similar blenders like 'V' / Double Cone. The blending takes place at low speed during operation. It is well balanced & smoother even in higher capacities. It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done. The important feature of the machine is easy to wash in place. Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging. Dust free charging system is also incorporated, which is a completely closed system for charging and discharging of powders or granules. The power consumption is comparatively lower than other similar type of blenders. Basic machine consists of a blender container which is supported both ends by stub shafts which are supported on plummer block bearings. Entire assembly is placed on a structure which has drive unit consisting of electric motor, chain coupling and in case of heavy loads fluid couplings. All parts coming in contact with mix are of stainless steel 316 quality and are highly polished. Drive motors, electrical control panel and control station are supplied in non-flameproof as well as flameproof construction, as per clients requirement. In case of flameproof construction, the control panel should be located in low risk area. There is a baffle made of ss316 pipes inside which can be removed by losing the nut between the baffles. Baffles assembly also depends upon the customers specific requirements. Baffle ensures uneven movement of mass during tumbling and results in better homogenising. Blender has a discharge butterfly valve which if a client requires so can be operated through pneumatic actuators. Entire butterfly valve is of SS316 with seats of silicone rubber. The whole drive assembly is covered with S.S. side panel. All drives, pulleys and belt are adequately guarded. Interlock is provided for the railing so that operator does not have access to the container when it is in motion. Machine will stop automatically once the blender main railing is made to open. The inside of Octagonal body is mirror polished and the outside surface is matt polished. The material to be mixed is charged in machine either manually from top or bin charging system or vacuum charging system and then the port is locked positively. Then blender is started to preset blending time. At the end of process, machine is stopped and the product is transferred to process containers by opening the butterfly value. |
There are three methods to load Blenders. |
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Conta Blending system has replaced completely the conventional blenders like 'V' shape / Double cone or Ribbon type. Conta blenders are used mainly for blending of dry powders for capsule plant, for blending and homogenizing of dried granules for tablet production. Conta blender is latest cGMP concept with an emphasis on the dust free transfer of powders and granules at different stages from sizing /dispensing to compression/ filling of tablets or capsules. Conta Blender has a flexibility of Batch Volume. The process involves collecting the sized granules in a container, wheeling it to the blender, engage the same with clamping system, lift and tumble for the prevalidated time in set number of rotation. These granules can be mixed and lubricated in this blender. Main advantage of this system is that it is totally dust free. Also another advantage is adaptability of this system to handle more than one size of containers. For example Conta blender designed for 600 liters container can also be used to handle 400 ltrs to 600 ltrs of container ( For Granules weight from 160 to 250kg)This adaptability makes it a very useful machine for any tablet or capsule plant. |
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The double cone blender is used dry & wet blending of powders & granules homogenously with adding the binder in granules. The blender consists of a Cylindrical Shell with two cones & is perfectly designed with its angle, shape & is an efficient and versatile machine homogeneous mixing / blending. One end of the blender has a hinged cover for quick opening and charging is done at an inclination & an lris Diaphragm / Butterfly Valve is used for discharge. The blender is enclosed by a Safety railing with limit switch. Manufactured in Stainless Steel, the design is aesthetically suited to the modern pharmaceutical plant. All the contact parts are made of SS316. The effective volume for optimum homogeneity is between 35-70% of gross volume. It is very useful for pharmaceutical, food, chemical, cosmetic products etc. |
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The V blender is normally used for formulation granules blending, and will be fixed with two different frames. One end is driving and second will be supporting end. 'V' Blender, the rotating shell V-Type Blender is used only as dry mixers. Advantages of Blending operation in this Blender is minimal attrition when blending fragile granules, large capacity, and easy loading and unloading. Modification such as the addition of baffles to increase mixing shear have been made to these types of blenders. |
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