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Generally, dry silica sand either cochin or Mangalore source / quartz based sand is coated with Phenolic Novalac liquid resin in batch mixture with catalyst and subsequently coated sand is passed through a heating chamber for complete curing. Thus liquid resin gives uniform coating on the sand grains and this sand is used for making cores and moulds in the shell process. The major clients for these grades of sands are automobile foundries, Pump and Motor Casting Foundries, Aluminum Engine Block Manufacturing Foundries, general Engineering Industries, and sanitary manufacturing industries. Our Resin Coated Sand is widely used by all Gray Iron, Malleable Iron, S.G. Iron Steel and Stainless Steel and various types of Non-Ferrous Foundry Castings.
This is a range of a Resin Coated Sand used in production of cores & moulds by shell process with superb hot strength. It is prepared from high grade Silica sand by precoating it with phenol - formaldehyde (PF) resin and catalyst. This resin - coated sand is very smooth, free flowing and dry with good resistance to moisture.
Shell Sand Advantages :
Packing :Resin Coated Shell Sand - 40 kgs Laminated HDPE Bags / Laminated PP Bags Printed Matter consists of, Date of Manufacture. Batch No. & Bag No.
Our Resin Coated Sand Quality Testing Report:
SL No. | %age of Resin | CTS (psi) (Cold Tensile Strength) | HTS (psi) (Hot Tensile Strength) | Gas Evolution (cc/gm) | Stick Point | AFS |
---|---|---|---|---|---|---|
A | 2.5 | 175-185 | 150-160 (10-11) | 8.5 | 100±1 | 60-65 |
B | 3 | 225-235 | 200-210 (14-15) | 9.5 | 100±1 | 60-65 |
C | 3.3 | 260-270 | 235-245 (16-17) | 10.2 | 100±1 | 60-65 |
D | 3.6 | 280-290 | 245+255 (17-18) | 11 | 100±1 | 60-65 |
E | 4 | 305-315 | 280-290 (19-20) | 12.2 | 100±1 | 60-65 |
F | 4.5 | 345-355 | 320-330 (22-23) | 14.1 | 100±1 | 60-65 |
G | 5 | 445-455 | 410-430 (28-30) | 16.2 | 100±1 | 60-65 |
H | 5.5 | 555-565 | 500-520 (35-36) | 18.1 | 100±1 | 60-65 |
The MGR Tablet is meant for lowering the presence of magnesium in the molten aluminum. This is in the tablet form up to 1 kg weight. packed in the boxes. It can be plunged in the furnace with the help of plunger directly at an appropriate temperature in the melt.
It is very handy degassing method by means of perfectly compressed table of chemical powder. This compacting is very important to control the rate of table dissolving which ultimately leads to proper release of chlorine gas and C2Cl4 gas for degassing. The releasing of gas bubbles through molten metal removes the non metallic inclusions and thus refine the metal completely.