AIT

Dharmapuri, Tamil Nadu

• Feed Reel Station: This station is 10 x 16 x 10 high, its function is to house up to fourteen customer reel spools
• Wire Puller: 1 HP D.C. motor and reducer with regenerative drive and encoder
• Wire Form Station: Is attached to seam welder and has its own regenerative drive motor, reducer, controller and encoder.
• Seam Welder Station: Employs two Janda heavy-duty Timken bearing weld heads, transformer and weld control. Entire secondary is water-cooled including weld transformer, SCR contactor, weld heads (both internal and external), plus four water jets are set to cool seam weld wheels and welded wire.
• Roll Former: This station will also have motor, reducer, regenerative SCR speed control, encoder and guards.
• Cut-Off Table & Die
• Wire Guide System
• Contingent on wire grade machines run at 80 ft. to 140 ft. per minute

JANDA Model GMAW-1-10 Door Mig Seam Welder with Miller Power Supply.

JANDAs High-production Press Type welders are available in 20 to 250 KVA single phase and 75 to 500 KVA three phase.

Features:

• Built-in Squeeze timer to ensure electrode pressure is constant before welding
• Dual pressure system with Buck & Weld pressure regulators
• Low Inertia head, plus micro switch to insure electrode has made contact prior to squeeze time
• No adjustable micros and springs that are almost impossible to adjust and vary between welds
• Two stage foot switch 1st stage for location, 2nd stage in series with contact micro to initiate squeeze timer
• Swivel upper & lower weld adaptors
• Electrode holder moves in-out for electrode alignment
• All components are interfaced

MODEL APM-2

• Dual weld heads operate simultaneously or independently thru selector switch
• Individual air systems for each weld head
• Lower T-slot for tooling

JANDAs SERIES 300 Rocker Arm Spot Welders offer great versatility for a wide variety of spot welding applications, satisfying all the requirements of light-medium duty industrial applications

• JANDA J400 Automatic solid state control with (3) 60 cycle timed functions:
• Squeeze Weld Hold Off Time Repeat/Non-Repeat Weld/No Weld switches
• 180 amp SCR contactor with 15% to 100% heat control
• Stacked-core dual voltage 220/440 water-cooled transformer
• Two stage foot switch
• Laminated Copper Shunt
• Reversible Lower Casting
• 1 Electrode Holders w/ 90 & 30 degree positions

• KVA Rating: 30
• Secondary Voltage: 1 to 5 Volts
• Max. Secondary Amp: 17, 000
• KVA Rating: 45
• Secondary Voltage: 1 to 6 Volts
• Max. Secondary Amp: 20, 000

JANDA offers a complete line of standard Butt Welders for operation from 15 to 35 KVA. If your application requires a larger capacity, consult factory for a JANDA Flash Welder or a Special Welder to meet all of your requirements.

JANDAs Gun Welders come complete with specific weld gun to meet your requirements and all components interconnected and ready for installation or installed on an optional Boom Station.

This fully automatic Multi-Head Welder is designed to load, weld and unload Filter Bag Collars .

• 4 to 16 weld guns
• Direct or Series Welding
• Blanchard ground T-slot front plate to allow guns to adjust around center weld die
• Guns are mounted on slotted gun mounts to allow guns to move in-out for various length collars
• Water-cooled weld mandrel has insulated wear plates
• Automatic ring loader and magazine chute
• Controlled part indexer
• Automatic part unloader

JANDAs DC Inverter with constant power and current control ensures high quality welds on aluminum alloys and stainless steels.

• Three phase high frequency inverter power supply operates at 1200 hz with primary and secondary constant current
• Fully rectified DC secondary virtually no secondary inductive loss
• Built-in weld checker simultaneously monitors current, voltage, power, welding time and detects problems
• Heavy-duty reinforced frames withstand heavy pressures required for certifications
• Compact design allows for full three phase power in a single phase frame size
• Upper weld head adjusts left-right
• Lower weld head adjusts left-right thru T-slot & moves up-down up to 6 for different wheel diameters
• Lower or upper head drive with SCR speed control
• Internally water-cooled weld shafts
• Camrol guided ram

Tip Dress & Forge , Retraction, Adjustable Weld Stroke, Dual Drive

JANDAs DC Inverter with constant power and current control ensures high quality welds on aluminum alloys and stainless steels.

ANDAs Rocker Arm spot welders offer great versatility for a wide variety of spot welding applications, satisfying all the requirements of HEAVY duty industrial applications.

• Heavy-duty steel frame
• Dual voltage on 20, 30 & 40 KVA
• Water-cooled Transformer , column & upper adaptor
• Swivel type lower casting
• Barrel lock arm & column
• Two stage foot switch w/ O shield
• Retraction

Optional:

• Tip Dress & Forge

JANDA offers the most extensive standard line of Seam Welders available. Rocker Arm, Press Type Circumferential, Press Type Longitudinal Single Phase , Three Phase, AC, DC and Frequency Inverter

• Internally water-cooled weld heads
• Lower weld head moves in-out thru key
• Lower weld knee moves up-down to accommodate up to two 8 wheels or down to 6 upper and 1 1/2 lower wheel
• Dual pressure air system
• Power driven upper head thru D.C. clutch / brake and adjustable speed control
• Solid state weld control with continuous and roll-spot function
• Two stage foot switch and eight point tap switch

• Three phase high frequency inverter power supply operates at 1000 hz with primary and secondary constant current
• Fully rectified DC secondary virtually no secondary inductive loss
• Controls incorporate Constant Current feedback to ensure exceptional reliability and the highest quality welding
• Built-in weld checker simultaneously monitors current, voltage, power, welding time and detects problems
• Heavy-duty reinforced frames withstand heavy pressures required for certifications
• Compact design allows for full three phase power in a single phase frame size
• Diaphragm weld head for rapid follow up on forging aluminum alloys
• Low Friction camrol guided ram
• JIC Dual air system
• Swivel Type lower casting with barrel lock
• Adjustable in-out upper & lower arms

• Retraction
• Adjustable weld stroke
• Tip Dress & Forge

JANDA offers a complete line of standard T-Welders for operation from 15 to 35 KVA. If your application requires a larger capacity, consult factory for a JANDA Special Welder or Standard Dual Head T-Welder