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1 Products availableWe offer the best product range of solid waste handling, Warehouse Mechanization System, Port Mechanization System, Telescopic loading chute and System Engineering.
Apron feeders are available in a wide variety of designs for both horizontal and inclined travel. They help in feeding of material at controlled and continuous flow rates. These are mainly used to handle large sized lumps.
The typical design is a series of pans mounted between two strands of roller chain, with pans overlapping to eliminate dribble, and often equipped with end plates for deeper loads. Pan design may vary according to material requirements.
Apron-feeder applications range from fairly light-duty applications with light-gauge steel pans up to extremely heavy-duty applications requiring reinforced manganese steel pans with center supports.
Every sector especially the core sectors need efficient bulk material handling and processing systems to remain competitive.
Effectiveness of bulk material handling systems for some industries has strategic implications. AEGIS with 3 decades of experience has gained expertise in bulk material handling. This rich experience is incorporated with the technical knowhow in each and every project that AEGIS takes up. AEGIS believes in delivering value. It is ensured that the systems supplied by AEGIS come with high value addition in terms of highest quality and at an affordable cost.
Optimal selection of components for manufacturing of the various equipment involved in the entire System is done with due care. The equipments are produced with best manufacturing practices. Project management and the precision of production monitoring and quality control are assured by the companys own qualified experts, who also ensure that the time schedule is maintained. AEGISs success is a result of combination of special know-how in bulk handling technology, the wealth of experience accumulated in industrial plant engineering and the use of carefully chosen third-party companies which guarantees AEGIS, its exceptional productive capacity.
AEGIS works on its principles and follows its programs as set. The bulk material handling process includes the following major steps:
The fuel processing and handling, offered by AEGIS, is used for preparation of coal/lignite/agro fuels to be used as a fuel in FBC Boilers, Hot Air Generators (Heaters) and other multi fuel fired systems in various industries. The fuel processing is used to produce fuel of right size suitable as per the specification of the FBC Boilers/Heaters. We at AEGIS are capable of conceptualizing, designing, engineering, assembling and installing of custom fuel handling systems thereby acting as a full-service solutions provider.
The entire system is conceptualized based on parameters such as fuel to be handled, capacity required, availability of space, processing required, economical considerations, etc.
AEGIS has supplied Fuel Handling Systems for following types of fuels
The management of MSW is going through a critical phase in India, due to the unavailability of suitable facilities to treat and dispose of the larger amount of MSW generated daily in metropolitan cities. Various studies reveal that about 90% of MSW is disposed of unscientifically in open dumps and landfills, creating problems to public health and the environment. Hence there is need to handle MSW in a scientific way in order to reduce its impact on environment.
In urban areas, the major fraction of MSW is compostable materials (4060%) which can be used to generate compost through processing. Hence there is a need to separate compostable material from the MSW. Traditional (manual) or semi-automated techniques for sorting the MSW can recover low levels of separate materials from mixed municipal waste streams and mean considerable content going to landfill.
AEGIS offers Mechanized MSW Sorting System to convert complex and varied even dirty municipal solid waste streams into separated output which can be used for further processing like generating compost. The mechanized system has advantages of reduced labor cost, high efficiency and low material loss.
The entire project was meant to treat 600 tons per day (TPD) of MSW in the city of Coimbatore in Tamil Nadu, India. The total waste was to be treated to produce compost and the rejects from the process to be disposed off in the existing landfill. This project would result in reduction of greenhouse gas (GHG) emission due to avoidance of methane that would have been generated from the MSW disposed of in the existing landfill in the absence of the project activity.
This was the first project in India where it was proposed to install mechanized receiving and presorting station for 600 TPD of MSW. AEGIS conceptualized the mechanized system in close consultation with the client and their process consultants. Subsequently the system was installed and commissioned by AEGIS on turnkey basis.
The system supplied consisted of network of around 470 meters of special purpose, chain type belt conveyors and trommels with variable speed hydraulic drive and PLC based control system.
Dust can be a nuisance in many different ways. Dust is not acceptable now as it was in previous decades in light of Environmental & Employee Health related concerns. Nuisance dust can be hazardous to health. It can cause unpleasant work conditions and give rise to absenteeism. There can be the risk of fire or explosion, even when the product is not something which one would think of as particularly dangerous. Dust can cause machinery to clog and to wear out prematurely, and hence need more frequent maintenance. Dust means more frequent cleaning and upkeep of factories.
A Dust Collection Equipment in general is by far the most common and popular method of cleanup employed in the modern Industry. Major components of a typical dust collection system include Ducting, Suction Hoods, Dampers, Bag Filter (which further contains filter bags, sequential timer, solenoid valves and Rotary Airlock Valve) and Blower / Exhauster / Fan. The dust is captured on woven or felted fabric of the fabric filter bags as the air passes through and is used where there is heavy dust burden. These have highest collection efficiency and are now by far the most important group in industry.
Dust Collection Equipments from AEGIS are time tested and are highly effective and reliable. AEGIS manufactures both centralized as well as unitary type dust collection equipments. Unitary type Dust Collection Equipment from AEGIS can be used for single or two points and comes with mobility feature and are very light weight with easy cleaning arrangement. AEGIS manufactures complete dust collection system for controlling / checking air pollution in plant / manufacturing unit. Dust Collection Systems manufactured by AEGIS can be an integral part of the Bulk Material Handling Systems supplied by AEGIS or can be installed on existing system where dusting and pollution are the problem areas.
Application
Is used where fine dust particles are released in workshop / factory / manufacturing unit
Can be installed in the plant as per the availability of space
Used for containing / controlling air pollution
Is used in diverse industries
Advantages
Minimized Dust Emission
Offers better & safe working conditions for employees
Reduces Maintenance of other machinery
Maintains Cleanliness
Helps in adhering to regulatory requirement for dust control
High Efficiency with effective dust control
Features
Superior design and workmanship leading to effective dust control
High Efficiency and Economical Operation
Compressed Air Bag Cleaning
Easy to operate and maintain
Versatile design to meet wide variety of application and dusts
Screw feeders are useful to assist bin / hopper unloading and in producing uniform / metered feed. The pitch of the screw is kept variable in order to produce uniform draw of material across the entire hopper opening.
The design of a Screw feeder resembles to that of a Screw Conveyor closely but unlike a screw conveyor, a screw feeder is required to be very precise and accurate. While in a Screw conveyor the screw is filled to the extent of 30% to 40%, in a screw feeder the material completely fills the screw. This is the reason why the material is discharged with uniform and controlled rate and the rate can be varied by controlling the speed of rotation of the screw.
Apart from metered feed, one of the important applications for using a Screw Feeder is where the material is dusty or toxic and hence requires an enclosed device.
Slide Gate Valve for bulk material handling is normally used on the bottom or sides of Storage Devices such as bins, tanks, or hoppers and conveyors, to feed material for further conveying or processing, or into trucks or railroad cars for shipment to other points. Numerous styles of Slide Gate Valve are
Slide Gate Valve for bulk material handling is normally used on the bottom or sides of Storage Devices such as bins, tanks, or hoppers and conveyors, to feed material for further conveying or processing, or into trucks or railroad cars for shipment to other points. Numerous styles of Slide Gate Valve are available with square or rectangle flanges. Many of these are general purpose Slide Gate Valves suitable for handling wide range of Bulk Materials. Material of construction for Slide Gate Valve can be chosen depending on the type of product handled and application: fine, granular, lumpy, abrasive, corrosive, or sanitary.
Slide Gate Valves manufactured by AEGIS consist of a rigid frame mounted to the bottom of the storage device or conveyor. A slide plate is located inside the frame that either opens or closes against the flow of material. AEGIS industrial range of Slide Gate Valve is simply but robustly designed to handle powders, pallets and granules over a wide range of applications. Slide Gate Valve may be operated manually, pneumatically (for quick action), hydraulically (for power) or through electric motors (for precision). Slide Gate Valve manufactured by AEGIS offer reliable, continuous service with the minimum of attention and maintenance.
Application
Can be used at intermediate discharge points on screw conveyors for evenly loading trucks
Can be located at the discharge of a larger silo to cut-off the flow of bulk materials to a screw feeder
Advantages
Low cost
Easy to install, operate and maintain
Wide range available depending on application and need
Mechanism to slide the gate can be chosen depending on accuracy and need
Features
Heavy-duty rollers with anti-friction bearings for withstanding head loads
Sturdy designs with Heavy-duty structural frames for greater rigidity
High Force Actuators to cut through upset conditions
Dust-Tight Construction to eliminate dust emissions
Can be constructed out of Mild Steel or Stainless Steel depending on application
AEGIS have had years of field and development experience and are experts at solving screening problems. Vibratory screens are manufactured with single or multiple deck and are used primarily for grading of material by size.
The working principle of Vibratory Screen is simple. The vibration effect leads to the screening of material through the screen (mesh) of appropriate size. The vibration effect is caused by the rotation of shaft with its eccentric weights. The throw of the vibrating screen can be easily varied by adjusting the eccentric weights.
Application
advantages
Features
AEGIS manufactures Vibratory Screens in 5 models. Right model can be chosen depending on the application and requirement.
| Model | Screen Size | Screen Area | Max. Feed Size | Min. Capacity | Max. Capacity |
|---|---|---|---|---|---|
| mm | m2 | mm | tph | tph | |
| AEVS916 | 900 X 1600 | 1.44 | 150 | 3 | 5 |
| AEVS1120 | 1100 X 2000 | 2.2 | 150 | 5 | 7.5 |
| AEVS1224 | 1200 X 2400 | 2.88 | 150 | 7.5 | 10 |
| AEVS1428 | 1400 X 2800 | 3.92 | 150 | 10 | 15 |
| AEVS1530 | 1500 X 3000 | 4.5 | 150 | 15 | 20 |
Roller conveyors are one of the important categories of wide range of Package-Handling Conveyors available. These are suitable for unit handling only and convey bags/boxes/cartons. Roller Conveyors are basically Rollers mounted on supporting frame at specific spacing. The frames supporting the rollers are generally either channels or angels. The rollers should be 2 to 3 inch longer than the largest width of package to be handled. They can be either gravity type (non-powered) or powered.
In case of short distance conveying, gravity conveyors are mounted at some inclination to generate movement of load by gravity. For longer distances or where the load is to undergo operations in between, the conveyor needs to be mounted horizontally and the article is pushed as required.
In powered roller conveyors, a single shaft runs below the rollers running the length of the conveyor. On the shaft there are a series of spools; one spool for each roller. A rubber O-ring runs from a spool on the powered shaft to each roller. When the shaft is powered the rubber O-ring acts as a chain between the spool and the rollers, making the roller rotate. The rotating of the rollers pushes the product along the conveyor. The shaft is usually driven by an electrical motor through gear reducers and chain or belt drive.
Aegis Engineering is a leading Roller Conveyor Suppliers, Manufacturers, Exporters in Ahmedabad, Gujarat, India.
Application
Used for unit handling operations
Can convey bags/boxes/cartons/parcels effectively wherein the bottom of the material conveyed is flat
Suitable where controlled movement of goods is essential
Advantages
Quiet operation
Easy installation and maintenance
Suitable for wide range of unit handling applications
Cost effective and Durable
Length of the conveyor can be easily expanded
Features
Available as non-powered (gravity) or powered type
In powered type, available in belt or chain driven versions
Manufactured out of finest quality raw material
Available in wide range of roller diameter and widths depending on application and load
Available with PLC control for complex operations
There has been an increase in the level of mechanization in warehouses over a period of time. Cost and Quality of labor has become a pain point in this industry. Good workforces are expensive and increasingly hard to find. This is the reason for adoption of more mechanization in order to optimize the existing operations in warehouses.
AEGIS specializes in Mechanization of Warehouses involving bulk materials. Mechanization of Warehouses / Godowns where large amount of bulk material is handled on continuous basis offers huge scope of cost saving through improving the efficiency of operations. We at AEGIS study the present modality of handling bulk materials carefully and accordingly conceptualize and install suitable means whereby handling material is made more efficient / streamlined. This involves incorporating tailor made system resulting in the following advantages.
Very low per ton cost of handling material resulting in low pay back periods.
No need for pay loader
No need for labor
Maximum capacity utilization of the warehouse space
Capacity to load/distribute material at any point in warehouse
Simple and economical operation
AEGIS offers Systems to mechanize the handling of bulk cargo at Sea Ports. This broadly involves handling of ship loading and ship unloading and barges. Customer centric approach of AEGIS coupled with excellent workmanship and system reliability ensures smooth operation of bulk cargo handling thereby enhancing the cargo handling capacity of companies involved in export and import of bulk material.
The Systems are custom engineered for continuous and maximized handling rates for loading and unloading of ships and barges to meet individual operating conditions and specifications. Some of the many advantages of AEGISs Systems are as follows:
Advantages
Low per ton cost of handling cargo, resulting in quick pay back periods
No bulking of cargo
No need to use cranes or ship gear
No spillage
No dependence on labor
Available in Fixed and Mobile Variants
Hassle Free & Quiet Operation
Sometimes while feeding the dry bulk material to other equipment for further processing or conveying, the material may not move due to the less friction with the surface of the feeder and among the particles. A vibratory feeder in such cases is required to make the material move forward over an incline by producing a vibration effect. Here the material itself is the most important factor. To be fed / conveyed properly it should have a high friction factor on steel (of which the feeder is manufactured) as well as a high internal friction factor so that conveying action is transmitted through its entire depth.
Vibratory Feeders are essentially directional-throw units which consist of a spring-supported horizontal pan vibrated by a direct connected eccentric arm, rotating eccentric weights, an electromagnet or a pneumatic or hydraulic cylinder. The motion imparted to the material particles may vary, but its purpose is to throw the material upward and forward so that it will travel along the conveyor path in a series of short hops.
Vibratory Feeders can be equipped to screen the fines ahead of the crusher, and can have easily adjusted feed rate.
Due to stringent environmental regulations and ever increasing power requirement has led to an increase in the amount of ash that industries need to handle safely. Aegis offerMechanical Ash Handling Systemswhich is used to carry away dry ash from plant/boilers.
Ash handling systemsfrom AEGIS is used for economic and dust free handling & storage of fly ash and bottom ash. AEGIS offersmechanical ash systemsthat are reliable, cost effective and comes with proven performance with years of experience. Aegis has good number of installations for Mechanical Ash Handling Systems.
Water-cooled / submerged conveyors can be supplied below the furnace of the boiler using any type of solid fuel. Mechanical ash handling system is available for dry ash handling.
Advantages :
Less capital costs
Easy to maintain and less operating costs
Less power costs
Less maintenance requirements
Knittel Hammer Crushers involve the use of impact rather than pressure to crush material. Single Rotor Hammer Crushers are used for crushing run-of-mine coal, stone, ore, cullet and other difficult materials. They reduce large-lump materials to 6 to 8 mm size in one operation. These can be furnished with or without a metal trap for the removal of tramp iron or un-crushable lumps.
Application
Used for Coarse, secondary or tertiary crushing
Suitable for reducing size to 6 to 8 mm
Feed material could be medium-hard, hard, brittle, tough
Can be used for crushing run-of-mine coal, stone, ore, cullet and other difficult materials
Suitable for low to medium capacities
Advantages
Low Cost
Simple, Compact and Sturdy Design
Relatively dust free operation
Lower power input
Easy to maintain
Operational economy of unprecedented nature
Vibration free working
Features
AEGIS manufactures Knittel Hammer Crushers in 6 models. Right model can be chosen depending on the application and requirement.
| Model | Rot0r Size | Max Feed Size | Min. Capacity Range | Max. Capacity Range | Power |
|---|---|---|---|---|---|
| Inch | mm | tph | tph | Hp | |
| AEHC1818 | 18 X 18 | 150 to 200 | 5 | 7.5 | 10 |
| AEHC2418 | 24 X 18 | 150 to 200 | 7.5 | 10 | 15 |
| AEHC2424 | 24 X 24 | 150 to 200 | 10 | 15 | 25 |
| AEHC3024 | 30 X 24 | 150 to 200 | 15 | 20 | 30 |
| AEHC3030 | 30 X 30 | 150 to 200 | 20 | 25 | 40 |
| AEHC3630 | 36 X 30 | 150 to 200 | 25 | 30 | 50 |
We are the main supplier of this product.
roller electric conveyor
roller conveyors are one of the important categories of wide range of package-handling conveyors available. These are suitable for unit handling only and convey bags/boxes/cartons. Roller conveyorsare basically rollers mounted on supporting frame at specific spacing. The frames supporting the rollers are generally either channels or angels. The rollers should be 2 to 3 inch longer than the largest width of package to be handled. they can be either gravity type (non-powered) or powered.
in case of short distance conveying, gravity conveyors are mounted at some inclination to generate movement of load by gravity. For longer distances or where the load is to undergo operations in between, the conveyor needs to be mounted horizontally and the article is pushed as required.
in powered roller conveyors, a single shaft runs below the rollers running the length of the conveyor. On the shaft there are a series of spools; one spool for each roller. A rubber o-ring runs from a spool on the powered shaft to each roller. When the shaft is powered the rubber o-ring acts as a chain between the spool and the rollers, making the roller rotate. The rotating of the rollers pushes the product along the conveyor. The shaft is usually driven by an electrical motor through gear reducers and chain or belt drive. application of roller conveyors
advantages of roller conveyors
salient features of aegis roller conveyors
Telescopic Loading Chute
The Telescopic Chute which is also known as loading spout is designed for loading bulk material on trucks, containers, trains, ships, inside storages. Telescopic Chute / Loading Spout is an equipment composed of inner cones or cylinders that contain the flow of material and an outer flexible bellow which limits the propagation of dusts. Telescopic Chute / Loading Spout greatly helps in containing dust thereby helping the environment to remain clean and dust free thereby helping to keep the working environment for employees clean and healthy.
AEGIS manufactures both the type of standard models of Telescopic Chute / Loading Spout as well as customized one as per the need of the client and the application. Telescopic Chute / Loading Spout manufactured by AEGIS comes with cones or cylinders with different material of construction like MS, Sail hard, etc. depending on the need. AEGIS designs, manufactures and supplies Telescopic Chute / Loading Spout with either motorized (winching) arrangement or even pneumatic arrangement wherever space is a constraint.
To further improve the dust control feature, AEGIS also manufactures Telescopic Chute / Loading Spout with integral bag filters (Pulse Jet Type). Telescopic Chutes manufactured by AEGIS have been rigorously tested and supplied to various prestigious clients all over India.
Application of Telescopic Chute
Advantages of Telescopic Chute
Salient Features of AEGISs Telescopic Chute
Linear Vibrating Screen
AEGIS have had years of field and development experience and are experts at solving screening problems. Vibratory screens are manufactured with single or multiple deck and are used primarily for grading of material by size.
The working principle of Vibratory Screen is simple. The vibration effect leads to the screening of material through the screen (mesh) of appropriate size. The vibration effect is caused by the rotation of shaft with its eccentric weights. The throw of the vibrating screen can be easily varied by adjusting the eccentric weights.
Application of Vibratory Screens
Advantages of Vibratory Screens
Aegis offer Mechanical Ash Handling Systems which is used to carry away dry ash from plant/boilers.
Due to stringent environmental regulations and ever increasing power requirement has led to an increase in the amount of ash that industries need to handle safely. Aegis offer Mechanical Ash Handling Systems which is used to carry away dry ash from plant/boilers.
Ash handling systems from AEGIS is used for economic and dust free handling & storage of fly ash and bottom ash. AEGIS offers mechanical ash systems that are reliable, cost effective and comes with proven performance with years of experience. Aegis has good number of installations for Mechanical Ash Handling Systems.
Water-cooled / submerged conveyors can be supplied below the furnace of the boiler using any type of solid fuel. Mechanical ash handling system is available for dry ash handling.
Advantages :
The fuel processing and handling, offered by AEGIS, is used for preparation of coal/lignite/agro fuels to be used as a fuel in FBC Boilers, Hot Air Generators (Heaters) and other multi fuel fired systems in various industries. The fuel processing is used to produce fuel of right size suitable as per the specification of theFBC Boilers/Heaters. We at AEGIS are capable of conceptualizing, designing, engineering, assembling and installing of custom fuel handling systems thereby acting as a full-service solutions provider.
The entire system is conceptualized based on parameters such as fuel to be handled, capacity required, availability of space, processing required, economical considerations, etc. Following are some of the typical fuel handling systems supplied to various clients for handling various fuels.
Rotary Valves / Feeders are placed under the hoppers or bins to arrange for uniform feed of material to the conveying equipment. Basically it is a volumetric feeding device which helps in applications where the flow rate of the solids needs to be controlled. They can be designed to have approximately 85% volumetric efficiency.
Rotary Valves have wide application in industry wherever dry free-flowing powders, granules, crystals, or pellets are used. It can be used to handle bulks even under high temperature. However it should not be used for hard and abrasive materials.
Rotary Valve consists of star type rotor and casing. It is widely used for feeding material into pneumatic conveying line and periodical discharge of material from hopper. Rotary valves help in reducing hazards from explosive dust and volatile material due to air tight construction.
Application
Used to feed dry free-flowing powders, granules, crystals, or pellets
Economical solution for automated handling of most discharge dust
Used to control product flow rate to the required rate (fixed or variable)
Can be used to handle bulks even under high temperature
Most common means of feeding pneumatic conveying systems
Also an act as process isolator
Advantages
Low cost
Easy to install, operate and maintain
Wide range available depending on application and need
Useful as an explosion and flame barrier
Help in reducing hazards from explosive dust and volatile material due to air tight construction
Features
Available in Inlet Size: 6, 8, 10, 12, 16, 20, 24 and 30
Rotor Speed: Max 25 rpm
Body: Manufactures out of MS / CI accurately machined to required tolerance
Rotor: Manufactured out of alloy steel shaft with rotor blades welded to the shaft
Rotor tips can also be provided with rubber, nylon, UHMW material
Bearings: Anti-friction bearings with sufficient radial load rating, of reputed make
Drive Unit: Consisting of electric motor, gear reducer and set of chain/sprocket of adequate rating, duly assembled
