Our Products
We are leaders in the market for providing best range of Four Needle Ampoule Filler Sealer Machine, Compact Ampoule Sealing Machine, Sealing Machine, glass sealing machine and Vial Sealing Machine
| High Speed Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Our Automatic Eight Head Ampoule Filling & Sealing Machine provides output up to 12000 ampoules per hour and having usage in large batch production of injectables. Apart from the pharmaceuticals, this machine can also be useful for large scale production of cosmetics. Machine complies as per cGMP requirements and having crucial part of Injectable Ampoule Filling Line. |
| Salient Features | ||
| Compact cGMP model. | ||
| Self centering grippers for the transport of all ampoule diameters within the size range without the need to change. | ||
| Ampoule gas centering during gas flushing and filling. | ||
| Possibility of gas flushing before, during and after filling. | ||
| AISI 316L dosing syringes without gaskets. | ||
| Drip free adjustment for media of different viscosity. | ||
| No ampoule No filling function. | ||
| Full accessibility allows easy maintenance. | ||
| Fast change over due to extremely limited parts to be replaced. | ||
| Individual micro metric adjustment of syringes. | ||
| Dosing Syringes driven by separate brussless Motor. | ||
| Ampoule sampling unit without stopping the machine. | ||
| Possibility to memorize various parameters of different ampoule sizes. | ||
| Extremely robust, high engineered. | ||
| Higher out put up to 15000 Ampoules per hour. | ||
| Machine equipped with pre-warming station. | ||
| Flow Meters Makes Regulating Flames easier. | ||
| Minimum change over time, little maintenance, easy cleaning. | ||
| Critical Components made on CNC Machine. | ||
| Process Operation | ||
| Empty washed & sterilized ampoules fed into wire mesh conveyor belt from the left hand side of the machine. Eight ampoules fed through feeding cassette to receiving rack. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch. | ||
The Filling unit built on S. S. Square pipe frame and totally encompassed with S. S. Coverings, in pleasing matt finish, Further, the large opening available at the bottom side for ease of absolute cleaning. The pendant type electrical control panel is lifted from machine for ease of operation and safety. Machine is suitable for ampoule filling in pharmaceutical, cosmetic, agriculture and chemical industries. The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in twos. During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.Compact GMP modelAll contact parts made from high quality Stainless Steel 316L & other Non-contact parts made from Stainless Steel 30, Minimum change over parts from 1ml to 20ml ampoule size, Ampoule neck centering during gas flushing and filling operations.
Vial Filling and Sealing Machine Machine is made in pleasing matt finished stainless steel materials suitable for filling, rubber stoppering and cap sealing of glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel. The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.Suitable for the filling Volume of 2ml to 100ml, Piston pumpPeristaltic pump aseptic filling, Easy to validate filling system for smalllarge batch production, All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304, The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation.
