Ahmedabad, Gujarat, India
Our Products
| Description | ||
| Automatic Vial Powder Filling Machine is suitable to fill injectable powder into vials. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. All parts coming in contact with container, powder and rubber stopper or exposed to the atmosphere are made of stainless steel for long life. | ||
| Salient Features | ||
| Compact cGMP model. | ||
| No Vial, No Filling system eliminates wastage of costly powder. | ||
| Multiple Dosing system. | ||
| High Volumetric Filling Accuracy of 1% of uniform density Injectable powder can be | ||
| Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow. | ||
| Individual drive for the filling & sealing to match the speed of filling & sealing. | ||
| All motors are provided with appropriate contractors and relays for the protection against any overload or jamming. | ||
| Safety clutch system to avoid Vial breakage. | ||
| Variable Frequency Drive for speed control. | ||
| All contact parts are easily removable for mandatory Autoclaving/ Sterilization. | ||
| Digital counter for counting production output. | ||
| Process Operation | ||
| The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper. | ||
| Salient Features | ||
| Compact GMP model. | ||
| No Vial No Filling system. | ||
| Multiple Dosing System. | ||
| 1% filling accuracy. | ||
| Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow. | ||
| No stopper in chute - Machine stop system. | ||
| All motors are provided with appropriate contractors and relays for the protection against any overload or jamming. | ||
| Safety clutch system to avoid Bottle breakage. | ||
| Variable A.C. Frequency Drive for speed control. | ||
| All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization. | ||
| S.S. square pipe frame structure to avoid vibration. | ||
| All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box. | ||
| Imported Gear Motor for Main drive, in feed and out feed table. | ||
| Process Operation | ||
| The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by bottle separator and moves further for stoppering operation. The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper. | ||
| Model | APF-60 | APF-100 |
| Production Rate | 20 to 60 Fills/Minute | 50 to 100 Fills/Minute |
| Input Specification | - | - |
| Container Diameter | 25mm to 80mm | 25mm to 80mm |
| Rubber Stopper | 20mm, 28mm & 30mm Butyl | 20mm, 28mm & 30mm Butyl |
| Fill Capacity | 5 gram to 50 grams in single dose with the help of change parts. | 5 gram to 50 grams in single dose with the help of change parts. |
| Filling Accuracy | ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) | ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) |
| Power Specification | 2 H.P. | 2 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz |
| Utility | - | - |
| Compressed Air: | Max. 2 Kg./Cm² Oil Free | Max. 2 Kg./Cm² Oil Free |
| Vacuum: | 25 Hg. @ 300 LPM Displacement | 25 Hg. @ 300 LPM Displacement |
| Relational Humidity: | Below 28% | Below 28% |
| Optional Accessories | Pure Air Filter, Vacuum Pump | Pure Air Filter, Vacuum Pump |
| - | Oil Free Air Compressor | Oil Free Air Compressor |
| - | Online Pre-Media Filling Arrangement | Online Pre-Media Filling Arrangement |
| - | Programmable Logic Control (System) with MMI | Programmable Logic Control (System) with MMI |
| - | Aluminum Profile Cabinet covering full machine | Aluminum Profile Cabinet covering full machine |
| Overall Dimension: | 2400mm (L) X 900mm (W) X 1800mm (H) | 2600mm (L) X 900mm (W) X 1800mm (H) |
| Salient Features | ||
| Compact GMP model. | ||
| No Vial No Filling system. | ||
| Multiple Dosing System. | ||
| 1% filling accuracy. | ||
| Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow. | ||
| No stopper in chute - Machine stop system. | ||
| All motors are provided with appropriate contractors and relays for the protection against any overload or jamming. | ||
| Safety clutch system to avoid Bottle breakage. | ||
| Variable A.C. Frequency Drive for speed control. | ||
| All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization. | ||
| S.S. square pipe frame structure to avoid vibration. | ||
| All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box. | ||
| Imported Gear Motor for Main drive, in feed and out feed table. | ||
| Process Operation | ||
| The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by bottle separator and moves further for stoppering operation. The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper. | ||
| Technical Specification | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Model | APF-60 | APF-100 |
| Production Rate | 20 to 60 Fills/Minute | 50 to 100 Fills/Minute |
| Input Specification | - | - |
| Container Diameter | 25mm to 80mm | 25mm to 80mm |
| Rubber Stopper | 20mm, 28mm & 30mm Butyl | 20mm, 28mm & 30mm Butyl |
| Fill Capacity | 5 gram to 50 grams in single dose with the help of change parts. | 5 gram to 50 grams in single dose with the help of change parts. |
| Filling Accuracy | ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) | ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) |
| Power Specification | 2 H.P. | 2 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz |
| Utility | - | - |
| Compressed Air: | Max. 2 Kg./Cm² Oil Free | Max. 2 Kg./Cm² Oil Free |
| Vacuum: | 25 Hg. @ 300 LPM Displacement | 25 Hg. @ 300 LPM Displacement |
| Relational Humidity: | Below 28% | Below 28% |
| Optional Accessories | Pure Air Filter, Vacuum Pump | Pure Air Filter, Vacuum Pump |
| - | Oil Free Air Compressor | Oil Free Air Compressor |
| - | Online Pre-Media Filling Arrangement | Online Pre-Media Filling Arrangement |
| - | Programmable Logic Control (System) with MMI | Programmable Logic Control (System) with MMI |
| - | Aluminum Profile Cabinet covering full machine | Aluminum Profile Cabinet covering full machine |
| Overall Dimension: | 2400mm (L) X 900mm (W) X 1800mm (H) | 2600mm (L) X 900mm (W) X 1800mm (H) |
| High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request. |
| Salient Features | ||
| Suitable for the filling Volume of 2ml to 250ml | ||
| Piston pump/Peristaltic pump aseptic filling. | ||
| Filling with accuracy of 0.5-1% | ||
| No cross contamination | ||
| All Contact Parts Made from S.S 316L & framework by S.S. 304 | ||
| ariable A.C. frequency drive for speed adjustment | ||
| Digital Vial Counter for counting production output | ||
| In-feed Turn Table/ Unscrambler for automatic feeding of objects | ||
| On-line Mechanism | ||
| No Vial - No Filling system. | ||
| No Vial - Machine Stop system. | ||
| IQ/OQ documentation can be provided | ||
| PLC with Graphical User Interface. (Optional) | ||
| Process Operation | ||
| The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. | ||
| Model | ALVF-250 |
| No. of Filling Heads | Eight |
| Production Rate | 120 to 250 Vials/Minute |
| Input Specification | - |
| Container Diameter: | 15mm to 70mm |
| Container Height: | 25mm to 140mm |
| Rubber Stopper: | 13mm, 20mm & 28mm Butyl with the help of change parts |
| Filling Range | 2ml to 250ml |
| Filling Accuracy | ±0.5-1% |
| Power Supply | 1.5 H.P. |
| Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories | Programmable Logic Control (System) with MMI |
| - | Safety Cabinet covering full machine |
| Overall Dimension | 3000mm(L) x 945mm (W) x 1680mm (H) |
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| Model | ALVF-60 | ALVF-120 |
| No of Filling Head | Two | Four |
| Production Rate | 30 to 60 Vials/Minute | 60 to 120 Vials/Minute |
| Input Specification: | - | - |
| Container Diameter: | 15mm to 70mm | 15mm to 70mm |
| Container Height: | 25mm to 140mm | 25mm to 140mm |
| Rubber Stopper: | 13mm, 20mm & 28mm Butyl with the help of change part | 13mm, 20mm & 28mm Butyl with the help of change part |
| Filling Range | 2ml to 250ml | 2ml to 250ml |
| Filling Accuracy | ±0.5-1% | ±0.5-1% |
| Power Supply | 1 H.P. | 1 H.P. |
| Electrical Characteristics | 380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Optional Accessories | Programmable Logic Control (System) with MMI | Programmable Logic Control (System) with MMI |
| - | Safety Cabinet covering full machine | Safety Cabinet covering full machine |
| Overall Dimension | 1900mm(L) x 800mm(W) x 1680mm (H) | 2000mm(L) x 850mm (W) x 1680mm (H) |
| Description | ||
| High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request. | ||
| Salient Features | ||
| Suitable for the filling Volume of 2ml to 250ml | ||
| Piston pump/Peristaltic pump aseptic filling. | ||
| Filling with accuracy of 0.5-1% | ||
| No cross contamination | ||
| All Contact Parts Made from S.S 316L & framework by S.S. 304 | ||
| ariable A.C. frequency drive for speed adjustment | ||
| Digital Vial Counter for counting production output | ||
| In-feed Turn Table/ Unscrambler for automatic feeding of objects | ||
| On-line Mechanism | ||
| No Vial - No Filling system. | ||
| No Vial - Machine Stop system. | ||
| IQ/OQ documentation can be provided | ||
| PLC with Graphical User Interface. (Optional) | ||
| Process Operation | ||
| The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. | ||
| No Bottle - No Fill" system. | ||
| All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning. | ||
| Machine construction in SS 304 material. | ||
| Diving Nozzle for Foam free filling. | ||
| Very High Fill Accuracy. | ||
| Automatic In-feed and Exit of Bottles. | ||
| Minimum Change Over time. | ||
| Unique Free Spinning Bottle Separator- No pneumatic operation. | ||
| Built-in A.C. Variable Frequency Drive System. | ||
