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Filling Line #4232943

Our Complete range of products are Automatic Ampoule Filling & Sealing Machines, Onion Skin Ampoule Filling Machine, Automatic Dry Powder Filling and Rubber Stoppering Machine, Automatic Liquid Bottle Filling Machine and Dental Cartridge Filling Machine.

Automatic Ampoule Filling & Sealing Machines

Automatic Ampoule Filling & Sealing Machines

Description
Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Ampoule Filling Sealing Machine uses in the pharmaceutical industry, apart from this Ampoule Filling Sealing Machine also having application in industries like biotech, cosmetic & chemicals.

We are having different models of Ampoule Filling & Sealing Machine suitable as per need of small, medium & large volume injectable preparations. Our Automatic Six Head Ampoule Filling & Sealing Machine provides output up to 9000 ampoules/hour suitable for large batch production, Our Automatic Four Head Ampoule Filling & Sealing Machine provides output of 7200 ampoules/hour suitable for medium batch production and our Automatic Two Head Ampoule Filling & Sealing Machine provides output of 3300 ampoules/hour suitable for small & medium batch production.

Features
Compact cGMP model.
Higher output up to 6000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
No Ampoule No Filling system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.

Technical Specification
Model: AFS-55 AFS-100
Production Output 30 to 55 Ampoules/Minute 60 to 100 Ampoules/Minute
No. of Filling & Sealing Heads Two Four
Filling Range 1ml to 20ml 1ml to 10ml
Input Specification - -
Ampoule Diameter 9mm to 17mm 9mm to 17mm
Ampoule Height 50mm to 95mm 50mm to 95mm
Filling Accuracy ± 0.5% - 1% ± 0.5% - 1%
Power Supply 1 H.P. 1 H.P.
Electrical Characteristics 220 Volts, Single Phase, 50 Hertz 220 Volts, Single Phase, 50 Hertz
Utility - -
Nitrogen Pressure 1kg/Cm² 1kg/Cm²
Oxygen Pressure 1kg/Cm² 1kg/Cm²
LPG Pressure 0.5 kg/Cm² 0.5 kg/Cm²
Overall Dimension 915mm (L) x 760mm (W) x 965mm (H) 1200mm (L) x 1070mm (W) x 965mm (H)
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Onion Skin Ampoule Filling Machine

Onion Skin Ampoule Filling Machine
Description
Onion Skin Ampoule Filling Machine built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions & thicknesses of available standard ampoules.The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel coverings, in pleasing matt finish. Further, the large opening available at the bottom side for ease of absolute cleaning.The pendant type electrical control panel is lifted from machine for ease of operation and safety.
Features
Compact model.
All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.
No Ampoule No Filling system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Minimum change over time, little maintenance & easy cleaning.

Specification
Model: OFS-55 OFS-100
No. of Nozzles Twin Four
Ampoule Height 40mm to 110mm 40mm to 110mm
Production Output 15 to 30 ampoules/minute 50 to 100 ampoules/minute
Filling Accuracy ± 1% ± 1%
Require Gas for Sealing LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available Pre & Post Nitrogen Flushing Available
Power Specification 0.5 H.P. 0.5 H.P.
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Made from Stainless Steel 316L Made from Stainless Steel 316L
Non Contact Parts Made from Stainless Steel 304 Made from Stainless Steel 304
Overall Dimension 915mm (L) x 760mm (W) x 965mm (H) 1070mm (L) x 815mm (W) x 965mm (H)
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Automatic Dry Powder Filling and Rubber Stoppering Machine

Automatic Dry Powder Filling And Rubber Stoppering Machine
Features
Compact GMP model.
No Vial No Filling system.
Multiple Dosing System.
1% filling accuracy.
Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
No stopper in chute - Machine stop system.
All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
Safety clutch system to avoid Bottle breakage.
Variable A.C. Frequency Drive for speed control.
All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
S.S. square pipe frame structure to avoid vibration.
All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.

Imported Gear Motor for Main drive, in feed and out feed table.

Process Operation
The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by bottle separator and moves further for stoppering operation. The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

Technical Specification
Model APF-60 APF-100
Production Rate 20 to 60 Fills/Minute 50 to 100 Fills/Minute
Input Specification - -
Container Diameter 25mm to 80mm 25mm to 80mm
Rubber Stopper 20mm, 28mm & 30mm Butyl 20mm, 28mm & 30mm Butyl
Fill Capacity 5 gram to 50 grams in single dose with the help of change parts. 5 gram to 50 grams in single dose with the help of change parts.
Filling Accuracy ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh) ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
Power Specification 2 H.P. 2 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Utility - -
Compressed Air: Max. 2 Kg./Cm² Oil Free Max. 2 Kg./Cm² Oil Free
Vacuum: 25 Hg. @ 300 LPM Displacement 25 Hg. @ 300 LPM Displacement
Relational Humidity: Below 28% Below 28%
Optional Accessories Pure Air Filter, Vacuum Pump Pure Air Filter, Vacuum Pump
- Oil Free Air Compressor Oil Free Air Compressor
- Online Pre-Media Filling Arrangement Online Pre-Media Filling Arrangement
- Programmable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
- Aluminum Profile Cabinet covering full machine Aluminum Profile Cabinet covering full machine
Overall Dimension: 2400mm (L) X 900mm (W) X 1800mm (H) 2600mm (L) X 900mm (W) X 1800mm (H)

 

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Automatic Liquid Bottle Filling Machine

Automatic Liquid Bottle Filling Machine

Salient Features
No Bottle - No Fill" system.
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.
Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.

Built-in A.C. Variable Frequency Drive System.

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.
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Dental Cartridge Filling Machine

Dental Cartridge Filling Machine
  • Model ACFM – 20 Filling Range 0.5ml to 00ml No. of filling head Single Output 15 to 30 cartridges/minute Contact Parts Stainless Steel 316 Model
  • ACFM – 20 Filling Range
  • 0.5ml to 00ml No. of filling head
  • Single Output
  • 15 to 30 cartridges/minute Contact Parts
  • Stainless Steel 316 Material construction
  • Stainless Steel 304 Filling pump type
  • Volumetric Pump Filling tube
  • Silicon tubing Power Supply
  • 1 H.P. Electrical Characteristics
  • 440 Volts, 3 Phase, 50 Hertz Utility Requirement
  • Air - 15 CFM, 6-8 kg/cm² Overall Dimension

Automatic Dental Cartridges Filling Machine is suitable for the filling dental cartridges uses in dental applications. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.

FeaturesCompact GMP model.The unit is made compact & versatile as per current norms.All contact parts made from high quality Stainless Steel 316.Machine body is elegantly matt finished from Stainless Steel 304.Slat conveyor belt made from Stainless Steel 304.No Cartridge - No Filling system to avoid wastage of costly liquid.High filling accuracy of 1% in single dosing.Plugging without leaving plug on cartridges.Latest design picks up system.All three operations on one platform, hence less space requirement.

Process Operation
Cartridges loaded on Stainless Steel in-feed hopper. Cartridges move from hopper to the stoppering station by the help of nylon feedworm. Cartridge first stops ate stoppering station where rubber insertion unit put stoppers from the bottom, after this filling done by nozzles at the filling stations. Capping station consist stainless steel bowl and chute. Sealing chute deliver caps one by one on the head of the cartridge which is capped by moving sealing head. Duly stoppered, filling & capped cartridges delivered on outfeed hopper without hand touch.
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Automatic Syrup Filling machine

Automatic Syrup Filling Machine
Automatic Syrup Filling Machine is compact, versatile and enclosed in stainless steel elegantly matt finish body. This unit works on volumetric principal and reciprocating self-centering device.
Features
Compact GMP model.
No Bottle - No Filling system, No Bottle - Machine Stop system.
All contact parts made of SS 316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Filling & Capping both operations on same platform hence saving of money, time & labor.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.
Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.

Built-in Variable A.C. Variable Frequency Drive System.

Process Operation
Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation.Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling doseThe dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time.After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations

Technical Specification
Model: ALBF-60 ALBF-100
Production Rate 30 to 60 Containers/Minute 60 to 120 Containers/Minute
Input Specification - -
ntainer Diameter 25mm to 90mm
ontainer Height 36mm to 300mm
Filling Range 30 ml to 1000 ml with the help of suitable change parts.
Power Specification 1.5 H.P. 2 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
Overall Dimension 1800mm (L) x 900mm (W) x 1680mm (H) 2000mm (L) x 900mm (W) x 1680mm (H)

 

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cosmetic filling machine

Cosmetic Filling Machine
Automatic Cosmetic Filling Machine is a most widely used machine in the cosmetic industry. The machine also finds application in Food, Chemical & allied industry. The monoblock design saves space since filling and Screw capping modules are built on the same base and the common drive for filling & sealing modules. The filling principle is volumetric, positive displacement of product with piston & cylinder arrangements. Another highlight of this Rotary filler is all the pistons can be set for different volumes by setting the twin cams tracks. Finer volume adjustment of individual cylinders is also built on the cams track rollers. The concept of Monoblock filling and sealing also ensures very high QMP standards, as the bottles are sealed immediately after filling. The rotary sealing module matched with filling and gives accurate sealing. The automatic cap feeder built on separate column prevent dust/cap particles falling into filled bottles. The Monoblock machine has built in feature for on line automation like sensors for bottles fall at infeed machine stops, extra bottle accumulation at out feed and for cap accumulation the feeder stop.FeaturesCompact model.No Bottle - No Filling system.Single Operator for two operations (Filling & Capping).Machine construction in AISI SS 304 material.Infeed turn table for automatic feeding of bottles.Diving Nozzle for Foam free filling.Very High Fill Accuracy.Automatic In-feed and Exit of Bottles.Minimum Change Over time.Variable AC frequency drive for speed adjustment.Digital bottle counter for counting production output.All contact parts made of AISI SS 316L material with easy removal system for easy cleaning.
Process Operation
In-feed turn table deliver bottles one by one to the moving Stainless Steel conveyor. Bottles come into the filling point through SS conveyor. Filling Nozzle fill pre set volume of liquid into the bottle. The hexagonal bolt dosing block allows using of different filling volume easily with minimum use of time. The main drive consists of a gearbox driven by AC motor & through controlled by an AC Frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft geared motor controlled by an AC frequency drive. A knob can set the speed of conveyor. The filled bottles moving on conveyor belt and fed into an in-feed star wheel by in-feed worm. While moving in-feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing head hold bottles neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors. Duly filled & sealed bottles forward to labeling machine for further operation

Technical Specification
Model ALCFM-60 ALCFM-100
Production Rate 30 to 60 Bottles/Minute 50 to 100 Bottles/Minute
No. of Filling Heads Two Two
No. of Capping Heads One One
Capping Type ROPP/Screw
-  
Container Diameter 25mm to 90mm
Container Height 36mm to 300mm
Filling Range 30 ml to 1000 ml with the help of suitable change parts.
Cap Diameter 20mm, 28mm, 30mm & 33mm with the help of change parts
Power Specification 2.5 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
Overall Dimension 2300mm (L) X 900mm (W) X 1680mm (H) 2500mm (L) X 900mm (W) X 1680mm (H)

 

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Automatic Capsule Filling Machine

Automatic Capsule Filling Machine
Automatic Capsule Filling Machine is small & sturdy model for trial runs & pivot production. Machine is best suitable choice for research & development organization. Machine includes change parts for any one size of capsules, individual loading area with vacuum section & rectification. Capsules filled with powered by tamping mechanism. The machine is suitable for also drop tablets into capsules. Machine complies as per current GMP standards.
Features
Compact GMP model
Machine is equipped with complete safety and protection devices, operation is steady and credible.
Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard.
Fill weight adjustment within seconds.
Tamping Mechanism for powder filling enables capsules to be filled with minimum weight variation.
Variable AC frequency drive for speed adjustment.
Simple to operate and easy to maintain.
Working of the machine is as follows capsule loading and separation, reject capsule disposal, powder (Bulk) filling, capsule closing (locking) and its ejection completely automatically.
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Automatic Capsule Filling Machine R and D Model

Automatic Capsule Filling Machine R And D Model
Automatic Capsule Filling Machine is small & sturdy model for trial runs & pivot production. Machine is best suitable choice for research & development organization. Machine includes change parts for any one size of capsules, individual loading area with vacuum section & rectification. Capsules filled with powered by tamping mechanism. The machine is suitable for also drop tablets into capsules. Machine complies as per current GMP standards.
Features
Compact GMP model
Machine is equipped with complete safety and protection devices, operation is steady and credible.
Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard.
Fill weight adjustment within seconds.
Tamping Mechanism for powder filling enables capsules to be filled with minimum weight variation.
Variable AC frequency drive for speed adjustment.
Simple to operate and easy to maintain.
Working of the machine is as follows capsule loading and separation, reject capsule disposal, powder (Bulk) filling, capsule closing (locking) and its ejection completely automatically.
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semi-automatic capsule filling machine

Semi-automatic Capsule Filling Machine
Semi-automatic Capsule Filling Machine gives output of 25, 000 to 30, 000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. Machine is most ideal choice in Semi Automatic Capsule Filling Machine available in the market.

FeaturesCompact GMP modelHigher production output up to 30, 000 capsules per hour.Loader gets disengaged automatically after one complete rotation of loading ring.PLC controlled digital display of all operations.Augur with four speeds to fill different type of powder & pellets.Modified design of drug hopper reduces time for dismantling and unloading powder.Auto-drug hopper in-feed mechanisms reduce weight variations & improve productivity.

Technical Specification
Description Specification
Production Output 25,000 to 30,000 Capsules/Hour
Power Supply 2.25 H.P.
Electrical Characteristics 440 volts, 3 Phase, 50 Hertz
Compressed Air 200 Liters/Min. 8 CFM @ 100 PSI
Vacuum 500mm (20”) of Hg. @ 1000 Ltrs./Min. (30 CFM)
Overall Dimension 1500mm (L) x 1200mm (W) x 1600mm (H)

 

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High Speed Automatic Capsule Filling Machine

High Speed Automatic Capsule Filling Machine
Automatic Capsule Filling Machines are the most advanced hard capsule filling equipment developed to improve the quality & speed of production. Machine complies as per current GMP standards. It is a well versed version with much more superior electronic & new advanced loading. Separating system makes the machine suitable for capsules from any suppliers across the globe.
Features
Compact GMP model
Machine stands superior to other machines in the market by its high speed cam dividing (indexing ) device mechanism.
Machine is equipped with complete safety and protection devices, operation is steady and credible.
Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard.
Fill weight adjustment within seconds.
Tamping Mechanism' for powder filling enables capsules to be filled with minimum weight variation.
Variable AC frequency drive for speed adjustment.
Faulty capsule and filled capsule ejection stations with individual air controls.
Simple to operate and easy to maintain.
Special purpose gauges are provided for quick and easy change-over.
Appropriate sensors ensure continuous flow of powder and empty capsules for uninterrupted operation of the machine.
The control panel of the machine is equipped with Programmable Logic Control (PLC) system enabling visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue.
Working of the machine is as follows capsule loading and separation, reject capsule disposal, powder (Bulk) filling, capsule closing (locking) and its ejection completely automatically.

Technical Specification
Machine Model AICF-M AICF-H
Production output 36000 Capsules/Hour 48000 Capsules/Hour
Filling type Power ,Pellets ,Tablet Power ,Pellets ,Tablet
Power Supply 3 H.P. 3 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Vacuum 20m³/H-0.02-0.05MPA 30 m³//H-0.02-0.05MPA
Dust Absorption 1000M3/H2X105PA 1000M3/H2X105PA
Noise(DBA) <75 <75
Overall Dimension 920mm(L) x 785mm(W) x 1900mm(H) 920mm(L) x 785mm(W) x 1900mm(H)
Net Weight 800 kgs. 800 kgs.
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Sterile Liquid Filling Machine

Sterile Liquid Filling Machine

Sterile Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Features
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling accuracy of 0.5% to 1%.
No cross contamination.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
No Vial - No Filling System.
No Vial - Machine Stop System.
IQ/OQ documentation can be provided.

PLC system with Graphical User Interface. (Optional)

Process Operation
The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.

Specification
Model: ALVF-120
No of Filling Head Four
Production Rate 60 to 120 Vials/Minute
Input Specification: -
Container Diameter 15mm to 70mm
Container Height: 25mm to 140mm
Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part
Filling Range 2ml to 250ml
Filling Accuracy ±0.5% to ±1%
Power Supply 1 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Programmable Logic Control (System) with MMI Safety Cabinet covering full machine
Overall Dimension 2150mm(L) x 850mm(W) x 1680mm (H) (Dimension include basic machine & 30” In-feed turn table)
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Automatic Dry Syrup Powder Filling Machine

Automatic Dry Syrup Powder Filling Machine

Adinath introduces state-of-art Automatic Dry Syrup Powder Filling Machines for filling of large volume powder into containers. Machine is widely uses in pharmaceutical, cosmetic, veterinary, herbal & food industries. We are having two type of model, first is Automatic Single Wheel Dry Syrup Powder Filling Machine which provides output up to 3000 bottles/hour and other is Automatic Double Wheel Dry Syrup Powder Filling Machine which provides output up to 6000 bottles/hour. This robust design built from stainless steel material for long life and GMP compliance.

Features
No Container - No Filling system eliminates wastage of costly powders
Machine can be operated in Single Stroke to Four Stroke and provide output up to 50 fills per minute with an accuracy of 2% depending upon powder type and fill size.
All the parts which are coming in contact with the product are made out of S.S 316 material and easily Removable for mandatory autoclaving/sterilization.
Totally enclosed heavy steel structure body to avoid any vibration.
Variable AC Frequency drive to control the speed of the conveyor.
Endless conveyor belt to prevent jamming of assembly due to spillage of powder.
Process Operation
The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

 
Technical Specification
Model ADF-50 ADF-100
Production Rate 20 to 50 Containers/Minute 50 to 100 Containers/Minute
Input Specification - -
Container Diameter 25mm to 90mm 25mm to 90mm
Container Height 36mm to 300mm 36mm to 300mm
Filling Range 5 gms. to 200 gms. in single stroke with the help of dosing time and/or with help of change parts. 5 gms. to 200 gms. in single stroke with the help of dosing time and/or with help of change parts.
Filling Accuracy ± 2 to 3.5% depending upon consistency & uniformity of powder. ± 2 to 3.5% depending upon consistency & uniformity of powder.
Power Specification 1.5 H.P., 3 Phase, 4 Wire System, 50 Hertz 1.5 H.P., 3 Phase, 4 Wire System, 50 Hertz
Optional Accessories: Pre/Post Nitrogen Purging Arrangement Pre/Post Nitrogen Purging Arrangement
- Aluminum Profile Cabinet Covering Full Machine Aluminum Profile Cabinet Covering Full Machine
Overall Dimension: 1400mm (L) X 800mm (W) X 1900mm (H) 1500mm (L) X 800mm (W) X 1900mm (H)

 

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High Speed Automatic Bottle Cap Sealing Machine

High Speed Automatic Bottle Cap Sealing Machine
High Speed Automatic Bottle Capping Machine ROPP & Screw caps. Machine is suitable for capping of round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles. We are having Automatic Eight Head Bottle ROPP Capping Machine and Automatic Eight Head Bottle Screw Capping Machine for the capping of round & other shape bottles with maximum speed of 250 bottles per minute. Automatic ROPP Capping Machine is widely uses in pharmaceuticals for liquid oral and powder suspension and also uses in Food industry. On other side Automatic Bottle Screw Capping Machine is ideal for application in Pharmaceutical, Food, Pesticide, Cosmetic & other industries.
Features
Compact GMP model.
No Bottle - No Capping system.
Container Overturn - Machine Stop mechanism.
Inbuilt pulse counter.
Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.

Digital counter for counting production output.

Process Operation
The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottles neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.

Technical Specification
Model HCSR-180 HCSR-250
Production Rate 80 to 180 Containers/Minute 120 to 250 Containers/Minute
Input Specification - -
Container Diameter: 24mm to 90mm 24mm to 90mm
Container Height: 50mm to 250mm 50mm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts
Power Specification: 1.5 H.P. 1.5 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable 800mm to 900mm adjustable
Optional Accessories Aluminum profile cabinet covering full machine Aluminum profile cabinet covering full machine
- PLC with GUI PLC with GUI
Overall Dimension 1500mm (L) X 1000mm (W) X 1800 (H) 1850mm (L) X 1150mm (W) X 1800mm (H)
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High Speed Automatic Ampoule Filling AND Sealing Machine

High Speed Automatic Ampoule Filling AND Sealing Machine
  • Specification Model: AFS-250 Production Rate 120 to 250 Ampoules/Minute No. of Filling & Sealing Head Eight Input Specification - Ampoule Diameter 9mm to 17mm
  • Model: AFS-250
  • Production Rate 120 to 250 Ampoules/Minute
  • No. of Filling & Sealing Head Eight
  • Input Specification -
  • Ampoule Diameter 9mm to 17mm
  • Ampoule Height 50mm to 95mm
  • Filling Range 1ml to 10ml
  • Utility -
  • Nitrogen Pressure 1kg/Cm2
  • Oxygen Pressure 1kg/Cm2
  • LPG Pressure 0.5 kg/Cm2
  • Gas for Sealing Oxygen + L.P.G. (Liquid petroleum gas)
  • Optional Accessories Programmable Logic Control (System) with MMI
  • - Aluminum Profile Cabinet covering full machine
  • Overall Dimension 2780mm x 1200mm x 1785mm
High Speed Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Our Automatic Eight Head Ampoule Filling & Sealing Machine provides output up to 12000 ampoules per hour and having usage in large batch production of injectables. Apart from the pharmaceuticals, this machine can also be useful for large scale production of cosmetics. Machine complies as per cGMP requirements and having crucial part of Injectable Ampoule Filling Line.
Features
Compact cGMP model.
Self centering grippers for the transport of all ampoule diameters within the size range without the need to change.
Ampoule gas centering during gas flushing and filling.
Possibility of gas flushing before, during and after filling.
AISI 316L dosing syringes without gaskets.
Drip free adjustment for media of different viscosity.
No ampoule No filling function.
Full accessibility allows easy maintenance.
Fast change over due to extremely limited parts to be replaced.
Individual micro metric adjustment of syringes.
Dosing Syringes driven by separate brussless Motor.
Ampoule sampling unit without stopping the machine.
Possibility to memorize various parameters of different ampoule sizes.
Extremely robust, high engineered.
Higher out put up to 15000 Ampoules per hour.
Machine equipped with pre-warming station.
Flow Meters Makes Regulating Flames easier.
Minimum change over time, little maintenance, easy cleaning.
Critical Components made on CNC Machine.
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Capsule Filling Machine

Capsule Filling Machine
Manual Capsule Filling Machine is compact & versatile model for the filling of hard gelatin capsules. Manual Capsule Filling Machine is uses in pharmaceutical, cosmetic, food, veterinary, biotech & allied industry. We are having two model in this machine, first is GMP model which is completely made from Stainless Steel and other is Standard model which also made from stainless steel except machine base which is made from hard chrome plated materials.
GMP model made for the customer in pharmaceutical industry and Standard model made for the customer from Food, Cosmetic, Chemical & other industries other than pharmaceutical. This 300 Holes Manual Capsule Filling Machine is widely uses in laboratories, R&D labs, Research organizations and small scale manufacturing facilities.
Apart from 300 Holes Manual Capsule Filling Machine, we also offer 100 Holes Manual Capsule Filling Machine.
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Pre Filled Syringe Filling Stoppering Machine

Pre Filled Syringe Filling Stoppering Machine
  • Model PFM – 50
  • No. of filling head No. of filling head
  •   Filling Range
  • 0.5ml to 00ml Output
  • 20 to 50 cartridges/minute Contact Parts
  • Stainless Steel 316 Material construction
  • Stainless Steel 304 Filling pump type
  • Volumetric Pump Filling tube
  • Silicon tubing Power Supply
  • 1 H.P. Electrical Characteristics
  • 440 Volts, 3 Phase, 50 Hertz Utility Requirement
  • Air - 15 CFM, 6-8 kg/cm² Overall Dimension
Automatic Prefilled Syringe Filling Machine is suitable for the filling prefilled syringe uses in pharma applications. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.
Process Operation
Syringes loaded on Stainless Steel in-feed hopper. Prefilled syringe tray can directly loaded on to the machine. Syringes move from infeed station to the filling station filling is done by electronic pump. After desired volume filling syringe transfer on stoppering station stoppering is done on well designed manner. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.
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Eye Drop Filling Machine

Eye Drop Filling Machine
  • Model EFM Filling Range 5ml to 30ml No. of filling head Two Output 20 to 50 vials/minute Contact Parts Stainless Steel 316 Material con Model
  • EFM Filling Range
  • 5ml to 30ml No. of filling head
  • Two Output
  • 20 to 50 vials/minute Contact Parts
  • Stainless Steel 316 Material construction
  • Stainless Steel 304 Filling pump type
  • Volumetric Pump Filling tube
  • Silicon tubing Vial Diameter
  • Up to 35mm Vial Height
  • Up to 60 mm Power Supply
  • 2 H.P. Electrical Characteristics
  • 440 Volts, 3 Phase, 50 Hertz Utility Requirement
  • Air - 15 CFM, 6-8 kg/cm² Overall Dimension
Automatic Eye Drop Filling Machine is suitable for the filling plastic vials uses in eye drop application. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.FeaturesCompact GMP model.The unit is made compact & versatile as per current norms.All contact parts made from high quality Stainless Steel 316.Machine body is elegantly matt finished from Stainless Steel 304.Slat conveyor belt made from Stainless Steel 304.No Vial - No Filling system to avoid wastage of costly liquid.High filling accuracy of 1% in single dosing.Plugging without leaving plug on vial.Latest design picks up system.All three operations on one platform, hence less space requirement.
Process Operation
Vials loaded on Stainless Steel rotary in-feed turn table. Vials move from turn table to Stainless Steel slate conveyor belt here filling in vials take place by Nozzles. Nozzles fill the vials pre-determined volume of liquid. After filling vials move for next operation where plugging fed into the vibratory bowl are correctly oriented and continuously pushed to the chute inlet. The tightly held vials pick up by system to plug from the chute outlet and moves further pressing operation. Pressing operation is carried out by presser rollers, which ensures complete pressing of plug. After plugging vials move for next operation where sealing is done is same manner as plugging has done. Duly filled & capped vials delivers on outfeed collection tray.
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Aseptic Liquid Filling Machine

Aseptic Liquid Filling Machine

Description

Aseptic Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.`

Features
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling accuracy of 0.5% to 1%.
No cross contamination.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
No Vial - No Filling System.
No Vial - Machine Stop System.
IQ/OQ documentation can be provided.
PLC system with Graphical User Interface. (Optional)

Technical Specification
Model: ALVF-120
No of Filling Head Four
Production Rate 60 to 120 Vials/Minute
Input Specification: -
Container Diameter: 15mm to 70mm
Container Height: 25mm to 140mm
Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part
Filling Range 2ml to 250ml
Filling Accuracy ±0.5% to ±1%
Power Supply 1 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Programmable Logic Control (System) with MMI Safety Cabinet covering full machine
Overall Dimension 2150mm(L) x 850mm(W) x 1680mm (H) (Dimension include basic machine & 30” In-feed turn table)

 

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Automatic Monoblock Bottle FillingAND Capping Machine

Features
Compact GMP model.
No Bottle - No Filling system.
Single Operator for two operations.
All contact parts made of AISI SS 316 material with easy removal system for easy cleaning.
Machine construction in AISI SS 304 material.
Infeed turn table for automatic feeding of bottles.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.
Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Variable AC frequency drive for speed adjustment.

Digital bottle counter for counting production output.
Process Operation
In-feed turn table deliver bottles one by one to the moving SS conveyor. Bottles come into the filling point through SS conveyor. Filling Nozzle fill pre set volume of liquid into the bottle. The hexagonal bolt dosing block allows using of different filling volume easily with minimum use of time. The main drive consists of a gearbox driven by A.C motor & through controlled by an AC Frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft

Technical Specification
Model ALCFM-60 ALCFM-100
Production Rate 30 to 60 Bottles/Minute 50 to 100 Bottles/Minute
No. of Filling Heads Two Four
No. of Capping Head One One
Capping Type ROPP/Screw ROPP/Screw
Input Specification - -
Container Diameter 25mm to 90mm 25mm to 90mm
Container Height 36mm to 300mm 36mm to 300mm
Filling Range 30 ml to 1000 ml with the help of suitable change parts. 30 ml to 1000 ml with the help of suitable change parts.
Cap Diameter 20mm, 28mm, 30mm & 33mm with the help of change parts 20mm, 28mm, 30mm & 33mm with the help of change parts
Power Specification 2.5 H.P. 2.5 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Programmable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
- Aluminum Profile Cabinet covering full machine Aluminum Profile Cabinet covering full machine
Overall Dimension 2300mm (L) X 900mm (W) X 1680mm (H) 2500mm (L) X 900mm (W) X 1680mm (H)
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