Adhisakthi Projects Private Limited Chennai, Tamil Nadu

• planetary mixer efficiently combines liquid and solid particles to form paste without vacuum
• planetary rotation of beaters provide uniform product mix
• batter beater/drop center beater with scraper blade to suit product/process
• materials may be either charged on open cover or by vacuum feed
• large quantities of materials from phase vessel is sucked efficiently by vacuum
• bottom vessel is movable with non marking castor wheels
• top main stirrer speed-10-60 rpm, driven by suitable motor with suitable gear box
• motor: crompton/kirloskar make-flp and gearbox

.

• Homogeniser & Emulsifier is provided as an optional attachment based on customer preference.
• The homogeniser attached at the bottom with re-circulation arrangement colloids the product to a fine paste due to high shear speed and milling through perforated holes.
• Creating fine stable emulsion is very essential in the process of cream making
• It creates high shear force to break the particle size to microns
• Higher the shear energy created, lower the particle size resulting in soft cream
• The stator houses the rotor driven by suitable inline motor
• Rotor shaft fitted with the double cartridge. Mechanical seal of TC/TC seal face
• Mechanical seal is provided with cooling water arrangement
• Interlock to stop the motor if the cooling water is not circulated
• Complete product contact parts are made of SS 316 l and other parts of SS 304
• Inner parts are finished to class 4b (mirror) finish and all other 2b (satin) finish

Adhisakthi is a superior name in the domain of manufacturing liquid, manufacturing plants, wherein liquid soap plant machine is one of our best products. We are trusted as the Liquid Soap Plants Manufacturer from India, having commitment towards highest quality standards. We keep pace with the market innovation all over the global arena through our research wing. It enables us in ensuring latest technologies in every component of liquid soap plant machine such as:

• Main Mixing Vessel
• Phase Vessel
• Storage Trolleys
• Working Platform

Mixing Capacities:

50 Kgs /100 Kgs /250 Kgs / 500 Kgs /1000 Kgs /2000 Kgs / 5000 Kgs.

Manufacturing Vessel:

• 3 agitation assemblies are supported by top dish
• Geared motor is the fuel for agitator
• It is balanced by 3 legs that are at an equal distance and 120 deg angles
• It is insulated with mineral wool with SS 304 cladding
• It is jacketed for circulation or cold water and steam
• Product contact points are made of SS 316L, Class 4 B (mirror finish)
• SS 316 L anchor stirrer consists of plates rotating at a speed of 50 rpm
• Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet / 50 mm dia Butterfly discharge valve / 10 mm dia temperature sensor

Phase Vessel:

• It is insulated with mineral wool with SS 304 cladding
• It is made of SS 304 and jacketed for circulation or cold water and steam
• Product contact points: SS 316L, Class 4 B (mirror finish)
• Propeller type agitator rotates at 960 Rpm

Batch Storage Trolley

• It has 40 mm butterfly discharge valve and a flat top lid
• Product contact points have SS 316 L as material of construction to class 4 B
• SS 304 finished covers, with class 2 B stain finish
• The vessel is mounted on 3 legs and castor wheels
• This cylindrical trolley has 3mm thick conical bottom vessel

Optional Accessories

• Circulation pump
• Steam lines
• Transfer pipe lines
• Working platform

ADHISAKTHI is addressing the needs of Automated Manufacturing Solution for a long time now as one of the superior Process Automation Machine Manufacturer. We have a fully automated and well equipped manufacturing facility for the segments of health and beauty care. We are backed with discerning employees who enable us to follow a thorough system approach which is crucial in ensuring feasibility in the undertaken process for engineered solutions.

In our Automated Manufacturing Solution, we make sure to integrate the complete process which comprises material conveying to machine packaging and the end of line automation solutions. Our process automation machine gives appreciable return on investment as its design and working focuses on process accuracy, manpower optimization and material balancing.

Standard components used in the machines

• VIRGO process automation valves
• METLOR/VISHAY load cell and control modules
• FESTO/SMC pneumatic components
• BONFIGLIOLI geared motors
• BANNER/P&F sensors
• Allen Bradley/OMRON PLCs, HMIs

ADHISAKTHI integrates ROBOTIC pick and place solutions, on the basis of clients and industry requirements. Hence our systems are versatile, dependable, and reliable that are sure to benefit the customers.

• The Case Erecting and Taping Machine Automatically Erect Carton and Does Bottom Taping
• The Carton/CLD Bundles Need to Be Placed on A Width Adjustable Magazine
• Cartons Are Erected Automatically Through Suction Cups and Flaps Are Closed
• Specially Designed Intermittent Motion Chain Drive Picks Up the Carton for Taping
• The Machine Is Suitably Designed to Accommodate A Range of Carton Sizes
• The Machine Is Sturdily Constructed and It Is Fully Covered with Powder Coated MS
• Pneumatic Components Are of FESTO / SMC Make
• PLC : OMRON

ADHISAKTHI is manufacturing a wide range of equipment for personal care division and pharma machinery division. Manufacturer of these products, we have invested towards the development of new technologies that are in tune with the international standards and regulations. This has assisted us to up our strength in the Personal Care Machinery Division and become one of the far-famed Personal Care Machinery Exporter from India. In the Pharma Machinery Division, we manufacture machinery for the processes of cream mixing, liquid mixing, powder ribbon blending, and powder filling. In the Personal Care Machinery Division, we manufacture machinery for the processes of case packing cartoning & secondary packaging, pouch filling, tablet counting, material handling, process automation, and batch weighing. All the machinery for pharma division and personal care division are offered in different capacities and for different, multiple applications.

To sustain our reputation as the best Ribbon Blender Machines Manufacturer, we have invested substantially in acquiring latest manufacturing technology and machines. The Ribbon Blender Machinery is made with solid SS/MS U trough. This is fitted with an efficient double helical agitator which gives a perfect mix of various liquid and powder material, leaving no unmixed spots. Exhaustive mixing is ensured with the construction of various types of ribbon profiles in the main shaft. Few of the application areas of Ribbon Blender Machinery are foods, pharmaceutical, chemical, cosmetics and pesticides industry. We can custom design the ribbon profiles as per the requirements of customers. The equipment has reverse and forward helix with continuous ribbons, which provides gentle mixing.

• Blenders top will be covered with Polycarbonate windows or SS sheets
• End seals are mechanically sealed or glanded
• On the basis of product demands, we can made bottom discharge from ball valves, shutters or knife edge gate valves
• To grind or fill processes, the discharge can be directly connected with screw conveyors

we strive to sustain the trusted position of a top triple roll mill manufacturer from india, with our hard work and highest quality standards. Triple roll mill machines are used for milling, refining, homogenous, flake thick paste material to thin sheet forms. Few of the application areas of this mill are industries that demand fine smooth finish, with the absence of gritty substances. Depending on the requirements of customers, we adhisakthi can manufacture triple roll mill machines with ss constructions or chilled cast steel rolls or both. The rolls rotate in diametric direction with respect to each other at variable speeds.

• drip trays are provided, which assists in avoiding spillages
• for material discharge, adjustable end scrapers are provided
• rexroth coupling at the roll sides is also provided. This ensures chilled water circulation in to the rolls.
• the gap between the rolls is quite adjustable

ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.Following machineries are supplied to perform individually or as a complete plant.

• Sigma mixer
• Noodler / Refiner
• Triple roll mills
• Duplex vacuum plodder
• Bar Cutting machine
• Toilet Soap Stamping machine
• Soap packing machine
• Cartoning machine
• Auto case packer

• The automatic soap cutting and stamping machine is used to cut soap bar from the plodder, Cut the soap to billets and stamp the necessary logo
• The primary cutter cut the bars from the plodder at equal repeat lengths.
• The cutting system works based on the position of the sensor.
• User-friendly system to vary lengths of bars. .
• Bars are conveyed to cutting and stamping machine through a conveyor. .
• The bars are sensed automatically and pushed forward for secondary bar cutting and stamping.

ADHISAKTHI design and deliver precise piston fillers to fill various types of viscous, semi viscous and liquid products from paste, ointment, lotion, topical, moisturizer, conditioner, cosmetics, cream, chemical, shampoo, oil etc., Our machinery are widely used in pharmaceuticals, cosmetics, food products and chemical industries.

The semi automatic piston filling systems are of three types

1.Viscous cream filling machine2.Semi Automatic liquid filling machine3.Liquid filling machine for acid filling applications

SEMI AUTOMATIC VISCOUS CREAM FILLING MACHINE

• The machine is a triple head triple lane infeed with pick and place top load model
• CLD/carton bundles to be opened externally and presented for filling
• Product from end of line is arranged to the matrix size in the triple matrix table
• Matrix layers are picked and placed inside the cld in alternative cycle sequentially
• The cycle repeats till the cartons are filled with top layer and ejected automatically
• Taping needs to be done externally in end of line or supplied at extra cost
• Approx size of the machine : 4300 mm x 1650 mm /effective repeat cycles : Upto 30
• SS base frame and safety covers of 8mm thick polycarbonate with height pads
• PLC : Allen bradley make with HMI support with fault indication system
• Speed depends upon the matrix combination ( effective cycles x matrix size )
• Infeed conveyor to the case packer will be at customer scope or at additional cost
• Light curtains (beam sensors) are not covered in the scope. cost extra if required
• The machine is compatible to pack both bundled soap and individual soap
• Change parts cost is extra as applicable. one size part given with basic machine
• The case erecting and taping machine automatically erect carton and does bottom taping
• The carton/CLD bundles need to be placed on a width adjustable magazine
• Cartons are erected automatically through suction cups and flaps are closed
• Specially designed intermittent motion chain drive picks up the carton for taping/li>
• The machine is suitably designed to accommodate a range of carton sizes
• The machine is sturdily constructed and it is fully covered with ss 304 sheets
• Machine matches to GMP standards and necessary IQ/OQ/DQ certificates are provided
• Pneumatic components are of Festo / SMC make
• PLC : Allen bradley make

ROUND DISHWASH BAR CUTTING MACHINE: Adhisakthi is a pioneer in the manufacture of high speed round dish wash bar cutting machines.The Round Bar From the Plodder Will Be Cut by Special Purpose Heavy Duty CylinderThe Cut Bars Sent to the Horizontal Pusher StationInfeed Primary Horizontal Pusher Pass the Bar to Secondary PusherSecondary Pusher Feeds to Bar to Vertical Slicing StationVertical Slicing Is Done by A Special Heavy Duty Vertical CylinderCutting Is Done by the Standard Thickness Given by the CustomerChange Parts Are Required for Changing the Bar ThicknessThe Off Cuts After Slicing Need to Be Manually RemovedThe Slices Are Taken by A Take Up Conveyor for Placement in Plastic CupsSlice Need to Be Placed in Cups Manually and Sent to Stamping MachinePneumatic Jet Lock Locates the TUBS to Press and EmbossPre labelled