Adept Export

Goregaon, Mumbai, Maharashtra

On prolonged usage, punches & dies, are likely to give rise to the following problems:

• Excessive weight variation
• Tablet hardness variation
• Excessive powder seepage from lower punch or collar formation
• Bending of small size punch tips caused by excessive compression pressure

These problems need to be adhered to in due time to avoid excessive damage later on. Our inspection kit can be used to identify the inconsistencies in tooling. We can check the following parameters:

• Working height uniformity of all punches
• Punch tip & body diameter
• Punch tip to body concentricity
• Die OD & Height
• Die bore go / no-go status

Since every punch tip is very precise and accurate, slight wear & tear can result in production of dull or collared tablet. And hence, polishing of punch cavity is an important exercise to ensure reliability of the tooling process. Our punch cavity polishing kit helps you in acquiring the original cavity finish of your punches.

Out kit contains different types of brushes for different cavities & different types of pastes for varied application.

Since polishing is done to revive the original cavity finish, extreme care should be taken while doing it. One should avoid excessive or wrong polishing. The four most common errors while punch cavity polishing are:

• 'Rounding' of the outside diameter of the tip
• 'Rounding' of the edges of the tip face
• 'Distortion' of embossed details
• 'Distortion' of the tip face

The Ultrasonic Tool Cleaner provides an effective and efficient method for cleaning Punches & Dies and tablet press parts. Improper cleaning of Punches & Dies leads to product contamination and adversely effects tablet quality and tool life.

The Ultrasonic cleaning process ensures consistent cleaning of tools without manual intervention and any deterioration. Areas like intricate embossing, upper punch key ways, inside of die, etc are cleaned with same efficiency. Cleaning such areas manually is difficult and also time consuming. This process also reduces chances of damage as manual handling is minimised.

Stainless Steel Tooling Basket

The S.S. Tooling Basket has been designed to save time, reduce handling and prevent tool damage. It provides secure handling of tooling from Tablet Press to the Cleaning System to Storage Shelf. For maximum efficiency, the baskets can also be used for storage along with plastic box.

Salient Features:

• Cycle time of 5 to 15 minutes
• Timer Controller
• Temperature Controller
• Tank suitable for Tooling Basket

The 'Tool Storage Box' is a safe and simple storing system for Punch & Dies. These are made of poly-propylene to prevent damage during storage. The boxes can be stacked for optimised floor space utilisation.

The 'Tool Storage Box' is available for 'D', 'B' and 'BB' tooling.

Key Advantages

• Safe and easy handling due to inbuilt recessed handles
• The box along with tooling can be taken to tablet press
• Prevents damage while storage and transportation
• Punches do not collide amongst themselves
• Special head support to ease punch removal
• Serial number on each pocket for easy identification
• Space to write product details
• Minimum floor space required due to stackable design
• Nesting design for storing empty boxes
• Easy to clean

The Auto Punch Polisher helps improve surface finish of punches which leads to:

• Better tablet finish
• Less sticking & corrosion
• Minimum production downtime

Tooling lose their original finish due to nature of formulation and usage. Normally, these are polished manually which is a time consuming and skill dependent process. The Auto Punch Polisher minimises skill requirement and increases productivity substantially.

Standard Accessories:

• Punch holders: 3 nos for D tooling + 3 nos for B tooling
• Polishing Granules: 30Kg
• Polishing Media: 3Kg

Optional Accessories:

• Die holders: For BB, B & D tooling

Consumables:

• Polishing Granules & Polishing Media

We also make De-dusters & Dust Collectors which have today become a necessity in most pharmaceutical companies. These not only improve the tablet quality but also increase productivity by ensuring trouble free production and enabling to run the tablet press at higher speeds.A de-duster ensures that the tablets produced are clean, do not have any loose particles and reach the consumers undamaged. It also removes burr on the edges thereby reducing packaging problems and improving tablet appearance.

We also make De-dusters & Dust Collectors which have today become a necessity in most pharmaceutical companies. These not only improve the tablet quality but also increase productivity by ensuring trouble free production and enabling to run the tablet press at higher speeds.

De-Dusters

A de-duster ensures that the tablets produced are clean, do not have any loose particles and reach the consumers undamaged. It also removes burr on the edges thereby reducing packaging problems and improving tablet appearance.

We offer 2 types of de-dusters: Elevating Model and Vibratory Model