Acmefil Engineering Systems

Vatva, Ahmedabad, Gujarat

A complete spectrum of MEMBRANE SEPARATION SYSTEMS are offered, be it Reverse Osmosis, Nano, Ultra or Micro Filtration. Membrane technology is the latest and most advanced separation technologies available and used today. The main advantage of membrane technology is, it brings separation without the use of expensive chemicals, minimal unavailable power, no thermal energy requirement and uses the least floor space for said application and proceeds in well defined process conditions
Membrane technology is a generic term used for a number of different very characteristic separation process. It is termed membrane technology, as a membrane is used in each of these processes. The principle of operation is very simple. The membrane acts as a specific filter, allowing the defined molecules passage, rejecting the rest. Accordingly, we have the following types of membranes Reverse Osmosis, Nano Filtration, Ultra Filtration and Micro Filtration.
Advancement in the membrane technology coupled with the variety of materials and configuration in availability, today membrane technology is competing effectively or better to conventional technologies.

APPLICATIONS

Acmefil offers the entire range of Membrane systems, used for producing process / potable water from ground, blackish, sea or waste water. Developing of specific applications like Dye desalting, Enzyme concentrations, extract concentrations, pre-filtration of RO waters, ultra filtration of process liquids etc. We provide turnkey optimal solutions for all applications, combining the membrane and other thermal technologies to give a cost effective solution.

Direct and Indirect Hot Air Generators of all capacities with choice of fuel type like wood, coal, lignite, gas, IDO, H.S.d. Furnaces etc. Combination units for multiple fuel applications also available.

Direct and Indirect Hot Air Generators of all capacities with choice of fuel type like wood, coal, lignite, gas, IDO, H.S.d. Furnaces etc. Combination units for multiple fuel applications also available.

Acmefil Rotary Disc Atomizers for handling all types of fluids. Rotary Disc Atomizers are available in standard and tailor made models. Droplet size control with disc selection and speed variation.

High pressure Spray Nozzles for Spray Drying applicatiosns, manufactured in S.S. and other exotic metals.

Air Lock Rotary Valves available in various sizes and manufactured in Aluminium body or S.S. with necessary drive options.

SPRAY PYROLYSIS SYSTEMS is custom built drying system used for continuous transformation of liquid feed into a dried solid product by spraying the feed into a stream of hot drying air. The feed slurry is pumped in controlled rate by a Metering pump and sprayed into the Spray dryer Reactor through Nozzle Atomizer, provided at the flat top of the reactor. The spray is co-current to the drying hot air which is produced by a gas fired direct type Hot Air Generator entering from the top of the Reactor through air distributor. The heat transfer takes place when the hot air comes in contact with the spray and evaporation takes place, the dried particulates thus produced having desired Moisture Content is collected from the bottom of the Reactor and cyclone separator through Discharge valve. Further the residual moisture of the dried product can be controlled by varying the feed rate to the system. The exhaust air is treated for product recovery by Cyclone Separator, Bag Filter System and Wet Scrubbing System the clean air is vented out by Exhaust blower to the atmosphere through exhaust Stack. Adequate instrumentation is provided along with MCC panel to operate the system.

Spray Cooling is a process of conversion of molten mass into droplets which is exposed to cold air and thereby solidifying the liquid into defined particles size.

Conversion of the feed into fine droplets achieved by pumping the feed under high pressure through an orifice is known as Nozzle Atomization and is popularly used to produce coarse droplets resulting in large granular particles of dried products.

ACMEFIL Fluid Bed processing includes Drying as well as granulation, agglomeration and coating of particulate materials.
It is designed to uniform drying of the material at low temperature and is ideal for a wide range of both heat sensitive and non-heat sensitive prodcts for low moist powder.
In case of fluid bed coater cum granulator, agglomeration and granulation may be performed in a number of ways depending upon the feed to be processed and the product properties to be achieved.
Fluid bed coating of powders, granules involves the spraying of a liquid on the fluidised powder under strictly controlled conditions. We offer fluid bed drying system made up of S.S.304 / S.S. 316 with GMP standards. The complete unit is supplied with suitable motor, blower, filters, filter bag, & control panel. Heating system will be provided as per customer requirement i.e. Steam / Electric Heating system and any other.
Salient Features

• Availabale capacity of Fluid Bed Dryer is 2.5 Kgs to 300 Kgs.

• Time, space, energy and labour saver

• Automatic shaking arrangement

• Safe earthing device with low voltage relay

• Design confirming to cGMP norms and its documentation

• Flame proof electrical

• PLC for automation and control

• Single piece construction with modular type design

• HEPA Filtration system

• Dehumidification of inlet air

• Solid Particle Flow Monitor

• Sampling port on product container

APPLICATIONS OF FLUID BED GRANULATOR CUM COATER
Fluid Bed dryers have universal applications like:

• Chemical Industry

• Pharmaceuticals Industry

• Bio-Chemicals Industry

• Polymer Industry

• Food and Dairy Products Industry

Every Industry produces both liquid, solid and air emissions. To overcome all the environmental problems and to meet the pollution control norms, Acmefil has developed a Zero Liquid Discharge System by which industrial effluent treatment is economically handled introducing technology of evaporation, concentration, salt separation, optionally high temperature spray drying. Acmefil also offers Air Pollution Control Equipments like Bag Filter, Wet Scrubber and Electrostatic Precipitator.