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Accurate Transheat Pvt. Ltd.

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Relax Drum Machine

"ACCURATE" To meet the demands of clients and procure them the finest performing wares is our motto and this drives us to bring some of the finest machines for our clients. We are proudly presenting Relax Drum Machine especially developed shrinking process for bulkiness and gouge effect on synthetics fabric.Relax Drum Machine process like sizing, scouring & creasing, process can be done in high temperature high process. Fabric is loading from front door in side specially developed octagonal basket and that basket rotating forward & reserve direction with the help of inverter. Which has been designed specially to fulfill all the demands of modern industries. Relax Drum Machine offers new kind of technical advantages with regards to process time, energy consumption and fabric appearance.

GENERAL DESCRIPTION AND MAIN FEATURES :
  • Fabric Loading Capacity 200 Kgs up to 800 Kgs.
  • Presure Vessel and all wet part of machine made of stainless steel AISI 304 L, highly Corrosive resistance.
  • Specially Developed Octagonal, Perforated Basket.
  • Also can drumming without bags.
  • All spare easily available.
  • Maximum working temperature 140C.
  • Maximum working pressure 4 kg. / cm2
  • All safety device required for a pressure vessel are incorporated with the machine.
  • Heavy Duty Planetary gear box for basket rotating forward & reserve direction.
  • Planetary Gear box direct couple for driven by frequency inverter control motor.
  • Basket rotating forward & reserve direction with the help of double drive chain & chain wheel.(93 Teeth)
  • Heavy duty base frame (Box type) for drum body.
  • Water outlet double.
  • Out finish shot blasted.
  • Semi and fully automatic version with advanced microprocessor control.
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Thermic Fluid Heater

SAFETY FEATURE TO INCREASE EFFICENCY
  • Power Failure:Diesel engine keeps thermic fluid moving to avoid overheating
  • Low thermic fluid flow:Differential Pressure Switch (DPS) across inlet and outlet headers cuts off the fans, slowing down combustion
  • Coil choking:DPS across orifice plate cuts off the fans slowing down combustion
  • Thermic fluid temperature beyond set limit:Temperature switch cuts off the fans
  • Low thermic fluid level in expansion tank:Level switch cuts off the fans
  • Thermic fluid pump motor trip:Electrical interlocks cuts off fans
GENERAL DESCRIPTION AND MAIN FEATURES :
  • The most suitable for coal, husk, lignite, agro-waste, bagasse etc.
  • "ACCURATE" Thermo pack is optimum level output with some modification in combustion chamber.
  • Radiant heat exchanger above the furnace keeps cooled. Hence, less excess air in required and which ultimately increases efficiency.
  • Combustion air for F.D. fan passes through air preheater that absorbs the waste heat in the flue gases. It ultimately result into increase in effiency.
  • Means reduction of infiltration unwanted air through fire gates of minimum level. It result into maximum heat recover from air preheater and assures greater efficiency.
  • Diesel engine keeps thermic fluid moving to avoid over heating in case of power failure.
  • Level switch cuts off fans low thermic fluid level in expansion tank.
APPLICATION :
  • Textile Industry
  • Chemical Industry
  • Pharmaceutical Industry
  • Distilleries / Breweries
  • POY
  • Paper Industry
  • Dairy Industry
  • Food Processing Industry
  • Playwood & Lamination Industry
  • Solvent Extraction Plants

TECHNICAL DATA :
SR NO TECHNICAL DETAILS TYPE ATPL-400 ATPL-600 ATPL-800 ATPL-1000 ATPL-1500 ATPL-2000 ATPL-2500 ATPL-3000 ATPL-3500 ATPL-4000
1 Heat output capacity Kcal/hr 400000 600000 800000 1000000 1500000 2000000 2500000 3000000 3500000 4000000
2 Thermic fluid flow rate Lit/hr 24000 36000 48000 60000 90000 120000 150000 150000 175000 240000
3 Circulating pump hp 10 15 20 20 30 40 50 60 75 75
4 I.D. Fan hp 5 10 15 15 20 25 30 40 40 50
5 F.D. Fan hp 2 3 5 5 5 7.5 10 10 10 15
6 Coal consumption approx.                      
7 Steam coal kg/hr 120 175 235 290 435 580 750 850 1050 1160
8 Lignite kg/hr 152 228 310 380 570 760 950 1140 1330 1520
9 Approx. Space required including                      
  Working space (Meter) L 9 9.5 9 12.7 13.3 13.7 14.6 15 15 15.4
    W 6 6.4 6 6.5 7.2 7.3 8.2 8.3 8.3 8.3
    H 4.6 4.9 5 6.1 7 7.6 7.9 8.2 9.1 10
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Weight Reduction System

GENERAL DESCRIPTION AND MAIN FEATURES :
  • One basket holding capacity 200 kgs of fabric
  • Fabric loading capacity 400 kgs upto 800 kgs
  • Vessel and all wet part machine made of stainless steel AISI 304 L / 316 L, highly corrosive resistance
  • Specially designed the heat exchanger for quick heating and cooling
  • Liquor ratio 1:4
  • Newly developed high flow nozzle for light and heavy fabric
  • The fully folded nozzle and nozzle diameter upto 83mm upto 110mm
  • High fabric speed 100-250m /min
  • Weight reduction system -30 to 450 grams /mtr. sq. fabric
  • All spare easily available
  • Maximum working temperature 98C
  • Heavy duty low RPM pump which consume low power and high discharge of liquor
  • Lifter reel driven by frequency inverter control motor, for fabric speed up to 100-250 meter, subject quality for material
  • Out finish shot blasted
  • Semi and fully automatic version with advanced microprocessor control
  • Recovery tank capacity 4000 ltr
  • "SOFTLINA" treatment by extracting polyester from the surface of the fiber to form micro cavities, causes reduction of fabric weight

TECHNICAL DATA :
SR NO MODEL UNIT 400 KGS 800 KGS
1 Capacity (Desgined) Kg 400 800
2 Fabric loading capacity (Capacity variation) Kg +/-30Kgs +/-30Kgs
3 Liquor Ratio Ltrs 1:4 1:4
4 Fabric Speed M/Min 250 250
5 Working Temperature °C 98 98
6 Main motor for pump Hp 15 (1440Rpm) 20 (1440Rpm)
7 Winch motor Hp 0.5 (200 Rpm) 1 (200 Rpm)
8 Reel motor Hp 1 (1440 Rpm) 1 (440 Rpm)
9 Stirrer motor Hp 1 (200 Rpm) 1 (200 Rpm)
10 Total power consumptions Hp 17.5 23
11 Heating time average Min 20 20
12 Steam consumption Kgs 260 520
13 Steam pressure require Kgs 5 5
14 Water pressure require Kgs 1 1
15 Process time Hrs 4 4
16 No of nozzle Nos 2 4
17 Space requirement      
  a) Length Mm 5100 5400
  b) Height Mm 3880 4015
  c) Width Mm 1550 3155
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Fabric Hydro Extractor Machine

  • Our manufactured Hydro Extractor Machine is widely used for dewatering cloth fabrics loose fiber with the help of centrifugal force.
  • The parts contact with wet fabrics are made by stainless steel AISI - 304, the size of machine range from 36" to 60"
  • This machine is best suitable for chemical textile etc.
MAIN FEATURES :
  • Three leg and suspension structure the machine has good anti-vibration efficiency.
  • Speed control with frequency Inverter System.
  • The low center of gravity enable smooth running of the machine.
  • Our manufactured Hydro Extractor machine super balancing technique.
  • This size of machine ranges from 36" to 60".
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