Post Buy Requirement
Ablaze Export Pvt. Ltd
Vadodara, Gujarat, India
gstGST : 24AATCA4996M2ZQ Verified Add Review

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Evaporators & Dryers #3400685

Rotary Evaporator - Pilot Scale

4.50 Lakh - 15 Lakh /Piece Get Latest Price
Ablaze Export manufacturer of large capacity rotary evaporator GMP and Non GMP designed for industrial plants. It meets all the process needs by using Borosilicate glass and PTFE permitting aggressive substances treatment. The unit works under vacuum and also under atmosphere conditions. The rotation of the 20 50 or 100 Litre Evaporation flask in the thermostatic bath results in a forced convection and homogenous giving out of the product, thus preventing sedimentation. Moreover, it ensures high evaporating exchange surface. Possibility to customize glassware as for Clients needs.
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Wiped Film Evaporator

  • Material Metal
  • Application Food Industry, Pharmaceutical Industry
  • Color Blue
  • Voltage 220V
  • Finishing Polished
  • Automatic Grade Fully Automatic
  • Feature High Working Efficiency

The TFE series Agitated Thin Film Evaporator has proven its efficiency as a device used for the distillation and the evaporation processes, where a scraper system is used to force the process of liquid film-forming. It can successfully undertake several unit operations together, such as defoaming reactions, deodorization, cooling, heating, and much more. Also, you can use it for the recycling process of the organic solvents found from industrial waste. The Agitated Thin Film Evaporator is commonly used in the food industry, pharmaceutical industry, light industry, environmental protection industry, petrochemical industry, and many more.

 

Instrumental Features

  • The scraper system pushes the liquid from a thin film through the rotation process, and hence it provides the appropriate evaporation efficiency and also reduces its operating time.
  • The high-precision pipe made from glass allows the liquid to create a unified thin film over the hot surface.
  • The Scraper system is built of SUS 316L and PTFE; all the other parts that come in contact with the liquid or gas are usually created from high borosilicate glass 3.3 and PTFE, as both the elements have an excellent corrosion resistance properties.
  • The principle evaporation compartment is built from high borosilicate glass 3.3, which allows you to observe the process closely and clearly.
  • You can control the temperature and keep it to the absolute level. The Agitated Thin Film Evaporator can reach up to 260°c temperature.
  • We have a Self-cleaning roller Model film-forming system available with us. You can apply it to TFE-150, TFE-200, and TFE-300 models.
  • We can make the most significant size up to DN300, which can help you reach an effective evaporation area of 0.6 meters Sq.
  • A Self-cleaning roller Model, as well as the Scraper Model film-forming systems, are available with us.
  • We also have Stainless steel material used in manufacturing the distillation barrels.

 

Benefits of Wiped Film Evaporator or Agitated Thin Film Evaporator

  • The Wiped Film Evaporator has a highly specific heat transfer capacity.
  • It has a short residence time.
  • It has a low-pressure drop capacity.
  • It can operate under low vacuum scenarios.
  • It has recorded the evaporation ratios up to greater than 95% without any recirculation.
  • It is highly capable of processing high viscosity products.
  • It is capable of processing the systems that create the deposits.
  • It is super easy to clean.

 

Applications of Wiped Film Evaporator or Agitated Thin Film Evaporator

  • Wiped Film Evaporator can be installed to carry out the evaporation process without any mass transfer.
  • It helps in moderating the evaporation ratios.
  • You can apply or use the Wiped Film Evaporators for the viscous products.
  • You can use it to feed the streams that contain solid particles.
  • You can use the Wiped Film Evaporator to attain the high evaporation ratios of almost more than 95%.
  • It can be applied to stripping.

Diagram


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Dimension Table 1

Mark Specification
1 Thin Film Evaporator TFE Model Series
01-Jan Frequency Conversion Deceleration Motor
01-Feb Magnetic Force Transmission & Completed Sealing System
01-Mar Wiped Film Forming System
01-Apr Thin Film Evaporator Main Body
01-May PTFE Double Vacuum Valve- Dropwise Constant Pressure Feeding Funnel
01-Jun External Condenser
01-Jul Light Component Receiving Flask
01-Aug Heavy Component Receiving Flask
01-Sep Electrical Control Cabinet
01-Oct Removable Stainless-Steel Square Tube Frame
2 Vacuum System
3 Constant Temperature Heating Circulator System
4 Low-Temperature Cooling Circulator System

Dimension Table 2

DESCRIPTION   ATFE-60 ATFE-80 ATFE-100 ATFE-150 ATFE-200 ATFE-230 ATFE-300A ATFE-300B ATFE-300C
Effective Evaporation Area m2 0.05 0.1 0.15 0.25 0.35 0.5 0.8 1 1.5
External Condensation Area m2 0.2 0.25 0.3 0.6 0.6 0.6 1 1 1.5
Barrel Inner Diameter mm 60 75 100 150 190 220 285 285 285
Constant Pressure Feeding Funnel L 1 1 2 2 5 5 10 10 20
Processing Flow L/H 0.5~3.0 1.0~5.0 2.0~8.0 3.0~15.0 5.0~20.0 6.0~22.0 8.0~25.0 10.0~30.0 12.0~35.0
Motor Power W 120 120 120 120 120 200 200 200 200
Max Rotation Speed rpm 450 450 450 450 300 300 300 300 300
Constant Pressure Feeding Tunnel L 1 1 2 2 5 5 10 10 20
Light Component Receiving Flask L 1 1 1 2 3 5 10 10 20
Heavy Component Receiving Flask L 1 1 2 3 5 10 20 50 50
Vacuum System L/H 4 4 4 8 8 15 15 15 15
Constant Temperature Heating Circulator System 5 L/300 ℃ 10 L/300 ℃ 10 L/300 ℃ 10 L/300 ℃ 20 L/300 ℃ 30 L/300 ℃ 30 L/300 ℃ 30 L/300 ℃ 30 L/300 ℃
Low Temperature Cooling Circulator System 5 L/- 10℃ 5 L/- 10℃ 5 L/- 10℃ 5 L/- 10℃ 20 L/- 10℃ 30 L/- 10℃ 30 L/- 10℃ 30 L/- 10℃ 30 L/- 10℃
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Thin Film Evaporator

We are one of the corrosion resistant Wiped Film Evaporators Manufacturers based in India. Wiped Film Evaporator is a Thin Film Evaporator and consists of a jacketed glass SS other corrosion resistant pipe section in which is rotating a corrosion resistant PTFE SS other corrosion resistant wiper system with suitable rows of blades supported by suitable bearings. Wiped Film Evaporators give a high wiping frequency and therefore, an optimum renewal speed of the boundary layer, which are pre-requisites for thorough mixing of the liquid film and for high evaporation rates. The Thin Film Evaporators are forced against the evaporator wall by centrifugal force, and this can be varied via the speed of rotation of the drive, depending on the viscosity of the liquid. Function:The roller wiped film system guarantees a uniform, laminar mixing of the thin film on the entire evaporator surface. Due to overlapping of the rollers and wiping on the unheated areas, so-called dead-zones are avoided. At the same time, the liquid thin film on the rollers is continuously renewed. This results in a very low residence time of the evaporating feed on the evaporator surface. Build-up or caking of material on the evaporator surface and on the rollers, which might happen with other wiping systems, is completely avoided with the Ablaze designed roller wiped film systemAll contact Parts are Glass and PTFE.Designed to carry out distillation at high vacuum.Efficient condenser to condense all the vapors at high vacuum.All Flameproof Electricals and Instrumentation.Can be scaled up to 1 Sq. Mt2 Heat transfer area.Optional SCADA Operated system.
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Industrial Scale Rotary Evaporator

Rotary evaporator is essentially an equipment to distil liquids. It is an efficient, fast and gentle way to separate two liquids. The rotation principle ensures that a continuous thin film gets formed on the inner surface of the evaporating flask, ensuring fast heat transfer. We offer four standard variants of rotary evaporator, depending on application:Non-GMP WeatherproofNon-GMP FlameproofGMP WeatherproofGMP Flameproof Features such as continuous feed tube, high effective vertical condenser for maximizing recovery rates, provision for reflux distillation through reflux valve as an additional feature, total recovery of product condensate to recovery flask, etc. are provided to make the equipment more useful for R&D applications. A large range of rotation from 10-180RPM is possible and the unit comes pre-assembled in ready to use condition.
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10 & 20 LITRE ROTRAY EVAPORATOR

4.50 Lakh - 5.50 Lakh /Piece Get Latest Price
Ablaze export offer four standard variants of rotary evaporator, depending on application 50 liter rotary evaporator, 20 liter rotary evaporator , 10 liter rotary evaporator , 100 liter rotary evaporator , rotary evaporator , gmp model rotary evaporator , flame proof rotary evaporator , gmp flame proof rotary.
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Rotary Evaporator

4.50 Lakh - 15 Lakh /Piece Get Latest Price
  • Application Food Industry
Ablaze export offer four standard variants of rotary evaporator, depending on application 50 liter rotary evaporator, 20 liter rotary evaporator , 10 liter rotary evaporator , 100 liter rotary evaporator , rotary evaporator , gmp model rotary evaporator , flame proof rotary evaporator.
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Lab Scale Rotary Evaporator

A rotary evaporator is one of the most essential equipment in academic laboratories and research & development in industries. Flasks with capacity from 500ml to 3 litres can be made available. SALIENT FEATURES:LCD digital display for heating mantle temperature, rotation speed and timer.Heating mantle has a temperature range from room temperature up to 180C. Additionally, a temperature cut off is set at 210C as safety measure The evaporating flask can be rotated at an RPM ranging from 20 to 280 rpm. The rotation takes place alternately in clockwise and anti clockwise directions. This aids in the drying process.In case of power failure, the evaporating flask is automatically released to top position to prevent any accident.Condenser has a heat transfer area of 1, 500 cm2 , enabling faster condensation.All wetted parts are of glass or PTFE, so the rotary can be readily used with corrosive liquids.USB interface provided to control and record various parameters via a PC.
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Rotary Film Evaporator

  • Feature Rust Proof
  • Universal Heating Bath Up to 200ºC
  • Capacity 5, 10, 20, 30, 50, 100 and 200 Liters
  • Models GMP / non-GMP
  • Electricals ATEX / Flame–proof / Weather–proof
  • Usage Lab

Ablaze is a leading Rotary Evaporator Manufacturer and Supplier, we offer a large capacity commercial rotary vaccum evaporator. The Ablaze Rotary Evaporator system operates under conditions of vacuum or atmosphere.

 

The most common form in research is the 1 Liter to 5 Liter bench-top model, whereas, in industrial chemical operations, large-scale rotary evaporator (10L to 20 Liter and 50 Liter, 100 Liter to 200 Liter) models are used in pilot plants.

 

Ablaze’s series of Rotary film Evaporators are designed for Pilot and industrial scale evaporation applications.

 

Exclusive use of superior quality Borosilicate 3.3 glass and PTFE for all components coming in contact with product ensures complete chemical resistance against almost all mediums. It is primarily used for distillation of heat sensitive and volatile components, owing to its unique construction. It can operate under full vacuum and is an essential equipment in the chemical and pharmaceutical industries.

 

Salient Features of Rotary Evaporator :

  • Universal heating bath up to 200ºC
  • High Quality (Reinforced PTFE) seal ensures perfect vacuum & maintenance free operation
  • Digital display/control of critical process parameters on a control panel
  • Uniform heating and reduced residence time
  • Mounted on caster wheels for easy movement
  • Visibility of the entire process

 

Rotary Evaporator Manufacturer & Supplier

The rotary evaporator (rotavaps) is an instrument for an active and mild extraction of solvents by evaporation in chemical, pharmaceutical, cosmetics, herbal extraction and fragrances, and laboratories.

 

Rotary vaccum evaporators are also used for the chemical processing of distillates and extracts. The use of borosilicate and PTFE allows aggressive materials to be handled satisfies all application needs. Explore the wide variety of industrial and R&D rotary evaporators. Completely safe instruments and the best optimization of efficiency.

 

Ablaze manufacture and supply a variety of rotary film evaporator capacities of 5 liters, 10 liters, 20 liters, 50 liters, 100 liters, 200 liters, GMP Model & Non-GMP Model, including electrical ATEX/Non-flame proof/touch screen display or as needed by the customer.

 

Rotary Evaporator Working Concept

The most rapid, reliable and environmentally safe method of extracting a volatile solvent from a non-volatile sample is to provide a rotary evaporator. For a modern chemical laboratory, this is normal equipment used to evaporate the solvent under vacuum with the use of rotation and heat. 

 

The theory of the rotary evaporator is that the boiling points of the liquids decrease their pressure, allowing solvents to be vaporized at much lower temperatures at normal pressure than their boiling points. A vacuum system is required to complete the entire procedure, selecting an appropriate vacuum pump for your rotavap will effectively improve the efficiency of the evaporation.

 

At the other end, a condenser converts gas into a liquid, and lower temperatures are required. Dry ice, water or liquid nitrogen were always used to achieve a cooling effect. The evaporation vessel rotates continuously. This technique is intended to increase the fluid surface area. The centrifugal force prevents the liquid from sticking to the vessel’s inner surface, creating a larger surface area and causing faster evaporation.

 

Once all the solvent evaporated (or whatever is desired at this point), the vacuum is released. The rotary flask is removed from the bath and the rotation is stopped. The vacuum is used to lower the boiling temperature thus minimizing the damage to the thermolabile substance.

 

Rotary Evaporator Applications :

  • Distillation under continuous and batch
  • Organic chemistry to remove a solvent
  • Organic synthesis
  • Solvent recycling
  • Solvent purification
  • Reflux process reactions
  • Component drying
  • Fine chemical synthesis
  • Crystallization

 

Why Buy Rotary Evaporator from Ablaze?

Related Rotary Evaporator Glassware can be customized to meet the specific needs of the Client.

Get the best rotary film evaporator performance at a reasonable cost.

We also have a professional technology team to help clients with problems related to their system (rotary evaporator).

Our technical experts are always available, by phone, e-mail or live chat, to help customers with specific questions about the operation and maintenance of rotary evaporators.

Diagram


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Dimension Table

DESCRIPTION ARE 10 ARE 20 ARE 30 ARE 50 ARE 100 ARE 200
Evaporation Flask-Capacity 10L 20L 30L 50L 100L 200L
Heater 4kW 4kW 6kW 10kW 12kw 12kW
Bath Lift Electrically Controlled
Rotation Speed 0-90 rpm 0-90 rpm 0-90 rpm 0-90 rpm 0-50 rpm 0-50 rpm
RPM Indicator Digital Display
RPM Control Controlled through Panel (VFD)
Temperature Range (Heating Bath) Digital: 20-90°C (water bath) / Digital: 20-180°C (oil bath)
Temperature Control PID controlled from the main heater
Overheat Cut-Off Protection Yes
Ultimate Vacuum 1 Torr 1 Torr 1 Torr 1 Torr 3 Torr 5 Torr
Receiving Flask-Capacity 10 ltr. 10 ltr. 20 ltr. 20 ltr. 30 ltr. 50 ltr.
Condenser Area > 0.5 m² > 0.5 m² > 1.0 m² > 1.5 m² > 2.5 m² > 4 m²
Power Source AC 230V / 3Phase / 50 Hz
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Falling Film Evaporator

  • Material Metal
  • Application Chemical Industry, Pharmaceutical Industry, Water Treatment Industry
  • Voltage 380V
  • Finishing Polished
  • Automatic Grade Fully Automatic
  • Feature Easy To Use, Ergonomic Design

An evenly thin film then enters the heating area with the help of a distribution apparatus in the evaporator. It starts flowing in the downward direction at boiling temperature and gets partially evaporated.

 

The liquid that needs to be evaporated is then uniformly distributed on the inside of the glass tube. The liquid will start to flow down, building a thin film on the inner surface, from where the evaporation process will commence with the help of the heat generated by the steam. The steam will start condensing and will flow down on the outer surface of the glass tube. Some of the tubes are constructed together beside each other.

 

Both the ends of the tubes are fixed to tube plates, and finally, the tube bundle is enclosed by a shell made either of steel or Glass depending upon the steam pressure. The steam is then introduced via shell. The heating section is then formed in the space between the tubes. The inner wall of the glass tubes is known as the boiling section. The vapor and the concentrated liquid collected at the bottom of the evaporator enter the consecutive separator in a tangent position where the concentrated liquid is released via a pump at the bottom. The vapor then leaves the system from the top.

 

Advantages of Falling Film Evaporators

Falling film evaporators can also work, keeping a very slight temperature difference between the boiling liquid and the heating media. They also possess a short time for product contact that lasts only a few seconds per pass. Such characteristics help the falling film evaporator become suitable, especially for all the heat-sensitive products, and nowadays, it is acclaimed as the most commonly used evaporator type.

 

Nonetheless, the design of falling film evaporators is done carefully that is suitable for various operating conditions, respectively. If sufficient water is not sprinkled on the heating surface, it will result in having incrustations and plenty of dry patches; and in the worst-case scenario, the heating tubes will get entirely clogged.

 

Falling film evaporators are greatly responsive to all sorts of adjustments of the parameters, including the energy supply, feeding rate, vacuum, concentrations, etc. When you design an automatic control system with the evaporator, they are capable of producing a consistently concentrated product.

 

Designing

An ideal design of the liquid distribution system can be crucial to achieving to the fullest, and it can be hard for the product to wet the tubes.

Because of its low liquid holding capacity, the falling film evaporator starts its working quickly and easily changes its working mode.

 

Operating Principle

In falling film evaporators, the vapor and the liquid flow in the downward direction in a parallel manner. To get the highly concentrated liquid as the product, it must be preheated to the boiling temperature.

 

The evaporated liquid is then uniformly distributed in the glass tube on its inner surface. The liquid tends to flow in the downward direction forming a delicate film, where the process of evaporation takes place due to the heat generated by the hot oil. This hot oil is then brought in through the shell.

 

Size and Available Models

Falling Film Evaporator are available in the Heat Transfer Area of 2 Sq. Mt to 20 Sq. Mt. and from 4″ to 12″ in diameter and larger sizes available on request.

 

Final Thoughts

We are Ablaze Export Pvt. Ltd., the leading Falling Film evaporator manufacturer in Vadodara, Gujarat. Falling film evaporators are manufactured based on the shell and tube heat exchangers that help in the evaporation process of any temperature-sensitive item. Those items tend to form a useless residue by polymerization or condensation.

Diagram 1


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Diagram 2


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Retailer of Evaporators & Dryers from Vadodara, Gujarat by Ablaze Export Pvt. Ltd
Post Buy Requirement
Ablaze Export Pvt. Ltd
Vadodara, Gujarat, India
gstGST : 24AATCA4996M2ZQ Verified Add Review

Our Products

  1. Pipe Tees 5 Products available
  2. Generators 4 Products available
  3. Valves & Valve Fittings 6 Products available
  4. Evaporators & Dryers 9 Products available
  5. Lab Instrument 3 Products available
  6. Chemical Reactors & Process Tanks 19 Products available
  7. Hardware Fittings And Accessories 3 Products available
  8. PTFE Lined Fittings 3 Products available
  9. Industrial Valves 8 Products available
  10. Industrial Plastic Pipes 4 Products available
  11. Others 106 Products available

Evaporators & Dryers #3400685

Rotary Evaporator - Pilot Scale

4.50 Lakh - 15 Lakh /Piece Get Latest Price
Ablaze Export manufacturer of large capacity rotary evaporator GMP and Non GMP designed for industrial plants. It meets all the process needs by using Borosilicate glass and PTFE permitting aggressive substances treatment. The unit works under vacuum and also under atmosphere conditions. The rotation of the 20 50 or 100 Litre Evaporation flask in the thermostatic bath results in a forced convection and homogenous giving out of the product, thus preventing sedimentation. Moreover, it ensures high evaporating exchange surface. Possibility to customize glassware as for Clients needs.
View Complete Details

Wiped Film Evaporator

  • Material Metal
  • Application Food Industry, Pharmaceutical Industry
  • Color Blue
  • Voltage 220V
  • Finishing Polished
  • Automatic Grade Fully Automatic
  • Feature High Working Efficiency

The TFE series Agitated Thin Film Evaporator has proven its efficiency as a device used for the distillation and the evaporation processes, where a scraper system is used to force the process of liquid film-forming. It can successfully undertake several unit operations together, such as defoaming reactions, deodorization, cooling, heating, and much more. Also, you can use it for the recycling process of the organic solvents found from industrial waste. The Agitated Thin Film Evaporator is commonly used in the food industry, pharmaceutical industry, light industry, environmental protection industry, petrochemical industry, and many more.

 

Instrumental Features

  • The scraper system pushes the liquid from a thin film through the rotation process, and hence it provides the appropriate evaporation efficiency and also reduces its operating time.
  • The high-precision pipe made from glass allows the liquid to create a unified thin film over the hot surface.
  • The Scraper system is built of SUS 316L and PTFE; all the other parts that come in contact with the liquid or gas are usually created from high borosilicate glass 3.3 and PTFE, as both the elements have an excellent corrosion resistance properties.
  • The principle evaporation compartment is built from high borosilicate glass 3.3, which allows you to observe the process closely and clearly.
  • You can control the temperature and keep it to the absolute level. The Agitated Thin Film Evaporator can reach up to 260°c temperature.
  • We have a Self-cleaning roller Model film-forming system available with us. You can apply it to TFE-150, TFE-200, and TFE-300 models.
  • We can make the most significant size up to DN300, which can help you reach an effective evaporation area of 0.6 meters Sq.
  • A Self-cleaning roller Model, as well as the Scraper Model film-forming systems, are available with us.
  • We also have Stainless steel material used in manufacturing the distillation barrels.

 

Benefits of Wiped Film Evaporator or Agitated Thin Film Evaporator

  • The Wiped Film Evaporator has a highly specific heat transfer capacity.
  • It has a short residence time.
  • It has a low-pressure drop capacity.
  • It can operate under low vacuum scenarios.
  • It has recorded the evaporation ratios up to greater than 95% without any recirculation.
  • It is highly capable of processing high viscosity products.
  • It is capable of processing the systems that create the deposits.
  • It is super easy to clean.

 

Applications of Wiped Film Evaporator or Agitated Thin Film Evaporator

  • Wiped Film Evaporator can be installed to carry out the evaporation process without any mass transfer.
  • It helps in moderating the evaporation ratios.
  • You can apply or use the Wiped Film Evaporators for the viscous products.
  • You can use it to feed the streams that contain solid particles.
  • You can use the Wiped Film Evaporator to attain the high evaporation ratios of almost more than 95%.
  • It can be applied to stripping.

Diagram


Download Detail File : Click Here

Dimension Table 1

Mark Specification
1 Thin Film Evaporator TFE Model Series
01-Jan Frequency Conversion Deceleration Motor
01-Feb Magnetic Force Transmission & Completed Sealing System
01-Mar Wiped Film Forming System
01-Apr Thin Film Evaporator Main Body
01-May PTFE Double Vacuum Valve- Dropwise Constant Pressure Feeding Funnel
01-Jun External Condenser
01-Jul Light Component Receiving Flask
01-Aug Heavy Component Receiving Flask
01-Sep Electrical Control Cabinet
01-Oct Removable Stainless-Steel Square Tube Frame
2 Vacuum System
3 Constant Temperature Heating Circulator System
4 Low-Temperature Cooling Circulator System

Dimension Table 2

DESCRIPTION   ATFE-60 ATFE-80 ATFE-100 ATFE-150 ATFE-200 ATFE-230 ATFE-300A ATFE-300B ATFE-300C
Effective Evaporation Area m2 0.05 0.1 0.15 0.25 0.35 0.5 0.8 1 1.5
External Condensation Area m2 0.2 0.25 0.3 0.6 0.6 0.6 1 1 1.5
Barrel Inner Diameter mm 60 75 100 150 190 220 285 285 285
Constant Pressure Feeding Funnel L 1 1 2 2 5 5 10 10 20
Processing Flow L/H 0.5~3.0 1.0~5.0 2.0~8.0 3.0~15.0 5.0~20.0 6.0~22.0 8.0~25.0 10.0~30.0 12.0~35.0
Motor Power W 120 120 120 120 120 200 200 200 200
Max Rotation Speed rpm 450 450 450 450 300 300 300 300 300
Constant Pressure Feeding Tunnel L 1 1 2 2 5 5 10 10 20
Light Component Receiving Flask L 1 1 1 2 3 5 10 10 20
Heavy Component Receiving Flask L 1 1 2 3 5 10 20 50 50
Vacuum System L/H 4 4 4 8 8 15 15 15 15
Constant Temperature Heating Circulator System 5 L/300 ℃ 10 L/300 ℃ 10 L/300 ℃ 10 L/300 ℃ 20 L/300 ℃ 30 L/300 ℃ 30 L/300 ℃ 30 L/300 ℃ 30 L/300 ℃
Low Temperature Cooling Circulator System 5 L/- 10℃ 5 L/- 10℃ 5 L/- 10℃ 5 L/- 10℃ 20 L/- 10℃ 30 L/- 10℃ 30 L/- 10℃ 30 L/- 10℃ 30 L/- 10℃
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Thin Film Evaporator

We are one of the corrosion resistant Wiped Film Evaporators Manufacturers based in India. Wiped Film Evaporator is a Thin Film Evaporator and consists of a jacketed glass SS other corrosion resistant pipe section in which is rotating a corrosion resistant PTFE SS other corrosion resistant wiper system with suitable rows of blades supported by suitable bearings. Wiped Film Evaporators give a high wiping frequency and therefore, an optimum renewal speed of the boundary layer, which are pre-requisites for thorough mixing of the liquid film and for high evaporation rates. The Thin Film Evaporators are forced against the evaporator wall by centrifugal force, and this can be varied via the speed of rotation of the drive, depending on the viscosity of the liquid. Function:The roller wiped film system guarantees a uniform, laminar mixing of the thin film on the entire evaporator surface. Due to overlapping of the rollers and wiping on the unheated areas, so-called dead-zones are avoided. At the same time, the liquid thin film on the rollers is continuously renewed. This results in a very low residence time of the evaporating feed on the evaporator surface. Build-up or caking of material on the evaporator surface and on the rollers, which might happen with other wiping systems, is completely avoided with the Ablaze designed roller wiped film systemAll contact Parts are Glass and PTFE.Designed to carry out distillation at high vacuum.Efficient condenser to condense all the vapors at high vacuum.All Flameproof Electricals and Instrumentation.Can be scaled up to 1 Sq. Mt2 Heat transfer area.Optional SCADA Operated system.
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Industrial Scale Rotary Evaporator

Rotary evaporator is essentially an equipment to distil liquids. It is an efficient, fast and gentle way to separate two liquids. The rotation principle ensures that a continuous thin film gets formed on the inner surface of the evaporating flask, ensuring fast heat transfer. We offer four standard variants of rotary evaporator, depending on application:Non-GMP WeatherproofNon-GMP FlameproofGMP WeatherproofGMP Flameproof Features such as continuous feed tube, high effective vertical condenser for maximizing recovery rates, provision for reflux distillation through reflux valve as an additional feature, total recovery of product condensate to recovery flask, etc. are provided to make the equipment more useful for R&D applications. A large range of rotation from 10-180RPM is possible and the unit comes pre-assembled in ready to use condition.
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10 & 20 LITRE ROTRAY EVAPORATOR

4.50 Lakh - 5.50 Lakh /Piece Get Latest Price
Ablaze export offer four standard variants of rotary evaporator, depending on application 50 liter rotary evaporator, 20 liter rotary evaporator , 10 liter rotary evaporator , 100 liter rotary evaporator , rotary evaporator , gmp model rotary evaporator , flame proof rotary evaporator , gmp flame proof rotary.
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Rotary Evaporator

4.50 Lakh - 15 Lakh /Piece Get Latest Price
  • Application Food Industry
Ablaze export offer four standard variants of rotary evaporator, depending on application 50 liter rotary evaporator, 20 liter rotary evaporator , 10 liter rotary evaporator , 100 liter rotary evaporator , rotary evaporator , gmp model rotary evaporator , flame proof rotary evaporator.
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Lab Scale Rotary Evaporator

A rotary evaporator is one of the most essential equipment in academic laboratories and research & development in industries. Flasks with capacity from 500ml to 3 litres can be made available. SALIENT FEATURES:LCD digital display for heating mantle temperature, rotation speed and timer.Heating mantle has a temperature range from room temperature up to 180C. Additionally, a temperature cut off is set at 210C as safety measure The evaporating flask can be rotated at an RPM ranging from 20 to 280 rpm. The rotation takes place alternately in clockwise and anti clockwise directions. This aids in the drying process.In case of power failure, the evaporating flask is automatically released to top position to prevent any accident.Condenser has a heat transfer area of 1, 500 cm2 , enabling faster condensation.All wetted parts are of glass or PTFE, so the rotary can be readily used with corrosive liquids.USB interface provided to control and record various parameters via a PC.
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Rotary Film Evaporator

  • Feature Rust Proof
  • Universal Heating Bath Up to 200ºC
  • Capacity 5, 10, 20, 30, 50, 100 and 200 Liters
  • Models GMP / non-GMP
  • Electricals ATEX / Flame–proof / Weather–proof
  • Usage Lab

Ablaze is a leading Rotary Evaporator Manufacturer and Supplier, we offer a large capacity commercial rotary vaccum evaporator. The Ablaze Rotary Evaporator system operates under conditions of vacuum or atmosphere.

 

The most common form in research is the 1 Liter to 5 Liter bench-top model, whereas, in industrial chemical operations, large-scale rotary evaporator (10L to 20 Liter and 50 Liter, 100 Liter to 200 Liter) models are used in pilot plants.

 

Ablaze’s series of Rotary film Evaporators are designed for Pilot and industrial scale evaporation applications.

 

Exclusive use of superior quality Borosilicate 3.3 glass and PTFE for all components coming in contact with product ensures complete chemical resistance against almost all mediums. It is primarily used for distillation of heat sensitive and volatile components, owing to its unique construction. It can operate under full vacuum and is an essential equipment in the chemical and pharmaceutical industries.

 

Salient Features of Rotary Evaporator :

  • Universal heating bath up to 200ºC
  • High Quality (Reinforced PTFE) seal ensures perfect vacuum & maintenance free operation
  • Digital display/control of critical process parameters on a control panel
  • Uniform heating and reduced residence time
  • Mounted on caster wheels for easy movement
  • Visibility of the entire process

 

Rotary Evaporator Manufacturer & Supplier

The rotary evaporator (rotavaps) is an instrument for an active and mild extraction of solvents by evaporation in chemical, pharmaceutical, cosmetics, herbal extraction and fragrances, and laboratories.

 

Rotary vaccum evaporators are also used for the chemical processing of distillates and extracts. The use of borosilicate and PTFE allows aggressive materials to be handled satisfies all application needs. Explore the wide variety of industrial and R&D rotary evaporators. Completely safe instruments and the best optimization of efficiency.

 

Ablaze manufacture and supply a variety of rotary film evaporator capacities of 5 liters, 10 liters, 20 liters, 50 liters, 100 liters, 200 liters, GMP Model & Non-GMP Model, including electrical ATEX/Non-flame proof/touch screen display or as needed by the customer.

 

Rotary Evaporator Working Concept

The most rapid, reliable and environmentally safe method of extracting a volatile solvent from a non-volatile sample is to provide a rotary evaporator. For a modern chemical laboratory, this is normal equipment used to evaporate the solvent under vacuum with the use of rotation and heat. 

 

The theory of the rotary evaporator is that the boiling points of the liquids decrease their pressure, allowing solvents to be vaporized at much lower temperatures at normal pressure than their boiling points. A vacuum system is required to complete the entire procedure, selecting an appropriate vacuum pump for your rotavap will effectively improve the efficiency of the evaporation.

 

At the other end, a condenser converts gas into a liquid, and lower temperatures are required. Dry ice, water or liquid nitrogen were always used to achieve a cooling effect. The evaporation vessel rotates continuously. This technique is intended to increase the fluid surface area. The centrifugal force prevents the liquid from sticking to the vessel’s inner surface, creating a larger surface area and causing faster evaporation.

 

Once all the solvent evaporated (or whatever is desired at this point), the vacuum is released. The rotary flask is removed from the bath and the rotation is stopped. The vacuum is used to lower the boiling temperature thus minimizing the damage to the thermolabile substance.

 

Rotary Evaporator Applications :

  • Distillation under continuous and batch
  • Organic chemistry to remove a solvent
  • Organic synthesis
  • Solvent recycling
  • Solvent purification
  • Reflux process reactions
  • Component drying
  • Fine chemical synthesis
  • Crystallization

 

Why Buy Rotary Evaporator from Ablaze?

Related Rotary Evaporator Glassware can be customized to meet the specific needs of the Client.

Get the best rotary film evaporator performance at a reasonable cost.

We also have a professional technology team to help clients with problems related to their system (rotary evaporator).

Our technical experts are always available, by phone, e-mail or live chat, to help customers with specific questions about the operation and maintenance of rotary evaporators.

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Dimension Table

DESCRIPTION ARE 10 ARE 20 ARE 30 ARE 50 ARE 100 ARE 200
Evaporation Flask-Capacity 10L 20L 30L 50L 100L 200L
Heater 4kW 4kW 6kW 10kW 12kw 12kW
Bath Lift Electrically Controlled
Rotation Speed 0-90 rpm 0-90 rpm 0-90 rpm 0-90 rpm 0-50 rpm 0-50 rpm
RPM Indicator Digital Display
RPM Control Controlled through Panel (VFD)
Temperature Range (Heating Bath) Digital: 20-90°C (water bath) / Digital: 20-180°C (oil bath)
Temperature Control PID controlled from the main heater
Overheat Cut-Off Protection Yes
Ultimate Vacuum 1 Torr 1 Torr 1 Torr 1 Torr 3 Torr 5 Torr
Receiving Flask-Capacity 10 ltr. 10 ltr. 20 ltr. 20 ltr. 30 ltr. 50 ltr.
Condenser Area > 0.5 m² > 0.5 m² > 1.0 m² > 1.5 m² > 2.5 m² > 4 m²
Power Source AC 230V / 3Phase / 50 Hz
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Falling Film Evaporator

  • Material Metal
  • Application Chemical Industry, Pharmaceutical Industry, Water Treatment Industry
  • Voltage 380V
  • Finishing Polished
  • Automatic Grade Fully Automatic
  • Feature Easy To Use, Ergonomic Design

An evenly thin film then enters the heating area with the help of a distribution apparatus in the evaporator. It starts flowing in the downward direction at boiling temperature and gets partially evaporated.

 

The liquid that needs to be evaporated is then uniformly distributed on the inside of the glass tube. The liquid will start to flow down, building a thin film on the inner surface, from where the evaporation process will commence with the help of the heat generated by the steam. The steam will start condensing and will flow down on the outer surface of the glass tube. Some of the tubes are constructed together beside each other.

 

Both the ends of the tubes are fixed to tube plates, and finally, the tube bundle is enclosed by a shell made either of steel or Glass depending upon the steam pressure. The steam is then introduced via shell. The heating section is then formed in the space between the tubes. The inner wall of the glass tubes is known as the boiling section. The vapor and the concentrated liquid collected at the bottom of the evaporator enter the consecutive separator in a tangent position where the concentrated liquid is released via a pump at the bottom. The vapor then leaves the system from the top.

 

Advantages of Falling Film Evaporators

Falling film evaporators can also work, keeping a very slight temperature difference between the boiling liquid and the heating media. They also possess a short time for product contact that lasts only a few seconds per pass. Such characteristics help the falling film evaporator become suitable, especially for all the heat-sensitive products, and nowadays, it is acclaimed as the most commonly used evaporator type.

 

Nonetheless, the design of falling film evaporators is done carefully that is suitable for various operating conditions, respectively. If sufficient water is not sprinkled on the heating surface, it will result in having incrustations and plenty of dry patches; and in the worst-case scenario, the heating tubes will get entirely clogged.

 

Falling film evaporators are greatly responsive to all sorts of adjustments of the parameters, including the energy supply, feeding rate, vacuum, concentrations, etc. When you design an automatic control system with the evaporator, they are capable of producing a consistently concentrated product.

 

Designing

An ideal design of the liquid distribution system can be crucial to achieving to the fullest, and it can be hard for the product to wet the tubes.

Because of its low liquid holding capacity, the falling film evaporator starts its working quickly and easily changes its working mode.

 

Operating Principle

In falling film evaporators, the vapor and the liquid flow in the downward direction in a parallel manner. To get the highly concentrated liquid as the product, it must be preheated to the boiling temperature.

 

The evaporated liquid is then uniformly distributed in the glass tube on its inner surface. The liquid tends to flow in the downward direction forming a delicate film, where the process of evaporation takes place due to the heat generated by the hot oil. This hot oil is then brought in through the shell.

 

Size and Available Models

Falling Film Evaporator are available in the Heat Transfer Area of 2 Sq. Mt to 20 Sq. Mt. and from 4″ to 12″ in diameter and larger sizes available on request.

 

Final Thoughts

We are Ablaze Export Pvt. Ltd., the leading Falling Film evaporator manufacturer in Vadodara, Gujarat. Falling film evaporators are manufactured based on the shell and tube heat exchangers that help in the evaporation process of any temperature-sensitive item. Those items tend to form a useless residue by polymerization or condensation.

Diagram 1


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