A.T.E. Enterprises Private Limited

Sarkhej, Ahmedabad, Gujarat

Machine models

• PULSARS M: round magazine feeding (manual doffing)
• PULSARS L: round magazine feeding (automatic doffing)

Technical details

• Headstock with suction unit - hands: right or left with respect to the working front
• Frame: modular frame consisting of 8 or 10 head sections
• Number of heads/machine: from a minimum of 12 to a maximum of 80 heads in steps of 2
• Raw materials: natural, synthetic, and blended staple yarns
• Count range: from tex 286 to tex 4, from Ne 2 to Ne 147, from Nm 3.5 to Nm 250
• Bobbin size: tube length: from 180 to 350 mm with a bobbin diameter of 32 to 72 mm
• Take-up: cross wound packages, several types of drums available, taper 0 557, maximum diameter 320 mm
• Take-up speed: 400 2200 m/min with continuous adjustment

• Number of winding heads: 25-30-35-40-45. With automatic doffing
• Uses: bulking of acrylic yarn, HB and blends also with elastomers, wool, and blend-set yarn. Heat-setting
• Workable counts: Nm 5-50 (referring to feeding yarn) Winding speed: 500-1000 m/min with continuous variation
• Heat chamber temperature: up to 165C with continuous variation. Steam, electric or both heating
• Heat chamber and yarn distributor, selected for set and/or shrunk yarn up to 300f shrinking
• Waxing by deflection
• Tensioner device for deflection with cleaning air jet

Technical details

• Number of winding heads: 25-30-35-40-45. With automatic doffing
• Uses: bulking of acrylic yarn, HB and blends also with elastomers, wool, and blend-set yarn. Heat-setting

• Top bearingsare lubricated for life with special dustproof protection
• Bigger whorl diameter, for B & C spindles types
• To reduce the belt load on the spindle bearings; this system guarantees twist evenness
• Stainless steel plate and compensating pulley in aluminum with a ceramic coating, with optimised shape that guarantees less power absorption and maximum feeding content
• Yarn tensioning with interchangeable spring pistons for different counts and materials
• Tension can be adjusted with 6 different positions
• High flexibility thanks to quick transformation from free to controlled balloon
• 200 and 250 mm gauge with maximum 340 spindles in 200 mm
• Tangential belt drive with Dual Headstock (optional)

• 24-unit modules on 2 fronts
• Maximum number of units per machine: 360
• Gauge: 230 mm
• Processable materials: cotton, man-made and synthetic fibres, blends, technical fibres (Kevlar, Nomex)
• Maximum fibre length: 60 mm
• Sliver count: Ne 0.08 0.27 (60002200 Tex)
• Yarn count: Ne 4 Ne 60
• Feeding pots: maximum height: 42 (1066 mm) with possibility of raised machine to reach a clearance of up to 1270 mm for 46 and 48 high pots 16 and 17.5 diameters (on two rows) 18 and 20 diameters on three rows
• Draft range: 16 400
• Twist rate: 115 1500 T/m
• Winding tension ratio: 0.9 1.1

• Fully integrated Tuft Feeder DIRECTFEED
• Setting Optimiser T-Con
• Needle or clothed roll in the first WEBFEED position
• Integral Feed Tray SENSOFEED+
• Shortwave levelling for a low sliver count variation
• Thick place monitoring and metal detection in the feed area
• Sliver Former WEBSPEED
• Precision Mote Knife Setting System PMS
• Aluminium flat bars without screw connection
• Special toothed belt for flat guiding
• Precision Flat Setting System PFS
• Flat Measuring System FLATCONTROL
• Infinitely variable setting of the flat speed
• Electronic cylinder brake
• Nep Sensor NEPCONTROL
• High precision aluminium elements
• Computer control with large colour touch screen
• Spectrogram analysis
• Central safety locking system
• Sliver count monitoring
• Spectrogram monitoring
• Thick place monitoring

The purchase decisions of the modern-day FMCG consumer is dependant largely on the print quality of the packaging material. Uneven colour shades on the printed substrate is a commonly occurring phenomenon, resulting in low quality printed material - which might influence a buyer negatively. Ink viscosity plays a vital role in ensuring uniform colour shades across the printing substrate. Consistent printing and optimum use of ink and solvents can be realised only with stable viscosity.

Technical Details

• Material of construction: venturi chamber housing - C.I GG 20; motor housing - C.I GG 25; impeller - C.I GG 25; pump casing - C.I GG 25; diffuser pipe - SS 304; impeller - SS329 (optional)
• Head range: 0-16 m
• Range: 100C CB1 to 200G CB1
• Size range: 1.3-18.5 kW
• Flow range: 50-500 m3/hr

Applications

• Aeration and mixing of wastewater in small and medium sized tanks
• Cleaning of storm water tanks
• Balancing tanks

Key Features

• Standalone, self-aspirating system, with the option of fixed installation with guide rail and pedestal, or portable installation with stand
• Blockage-free hydraulic design with Contrablock impeller
• Maximum allowable temperature of the medium for continuous operation is 40C

Technical Details

• Material of construction (with options): motor housing - C.I GG 25; motor shaft - SS 420; aerator parts - SS 316/ SS 304; bushing - bronze
• Head range: 0-6 m
• Air flow range: 0-70 kgO2/hr
• Range: XTA 152 to XTAK 2400
• Size range: 2.9-75 kW

Applications

• Mixing and equalising basins
• Activated sludge basins and SBR reactors
• Sludge stabilisation
• Flotation of oil and grease
• Lagoon aeration: improvement of natural aeration

Key Features

• Self-cleaning system
• Replaceable parts

Technical Details

• Material of construction: tank - polyethylene; motor housing - C.I GG 25; rotor shaft - SS 420; impeller - C.I GG 25
• Head range: 0-9 m
• Flow range: 0-55 m3/hr
• Range: Sanimat 1000 and 1002W -1000 and 1002 D/HD
• Size range: 1.80-2.8 kW

Applications

• Removal of wastewater and sewage from areas below the sewer level
• Dewatering of houses with one or two living units and for new buildings or renovations

Key Features

• Compact dimensions allow passage through a standard door opening
• Vortex impeller with large free passage and rear blade mounting, for reliable pumping of both faecal and faecal-free sewage
• Dynamic pressure level sensor on the tank, with separate sensors for inflow level and high water alarm
• Integrated valve system consisting of ball-type, non-return valve

Technical Details

• Material of construction (with options): tank - polyethylene; motor housing - C.I GG 25; motor shaft - SS 420; impeller - C.I GG 25
• Head range: 0-30 m
• Flow range: 0-10 m3/hr
• Range: 701
• Size range: up to 3 kW

Applications

• Automatic pumping of sewage from areas below the backwash level
• Discharge of wastewater under pressure using small diameter discharge lines
• Suitable for new installations or for renovation of old buildings

Key Features

• Shredding system consisting of a spiral bottom plate containing a stationary cutter ring with cutting edges and a shredding rotor located below the impeller, reduces the medium for optimum blockage-free running
• Ready for installation; robust, compact tank, suitable for single-family houses
• Compact dimensions allow passage through a standard door opening
• Fitted with ABS Piranha submersible grinder pump for problem-free pumping of sewage and wastewater containing faecal matter in pipe lines
• Pumps high head up to 30 m. Most suitable for applications with minimum head of 8 m
• Shredding system consisting of a spiral bottom plate containing a stationary cutter ring with cutting edges and a shredding rotor located below the impeller, reduces the medium for optimum blockage-free running

Technical Details

• Pressure range: 0-25 bar
• Size range: 0-240 m
• Material of construction:pump base - CI (TFV)/AISI 304(TFVI)/AISI 316(TFVL); impeller - AISI 304 (TFV, TFVI)/316 (TFVL); pump body - AISI 304 (TFV, TFVI)/316 (TFVL); suction manifold - AISI 304/AISI 316; discharge manifold - AISI 304/AISI 316; isolation valve - AISI 304/AISI 316; NRV valve - AISI 304/AISI 316
• Flow range: 0-900 m3/hr

Applications

• Commercial complexes
• Large residential buildings
• Skyscrapers
• Malls and multiplexes

Key Features

• Pump cascading
• Automatic cyclic alteration of lead and lag pumps
• Friction-loss compensation
• Robust systems

Technical Details

• Cu range: 0.01-99 g/l
• Range: WNI/WCU
• Ni range: 0.01-10 g/l
• Material of construction: WNI - polypropylene with plexiglass window; sensor - ABS, polyethylene, glass, FKM; display - 2 x 16 character backlit liquid crystal
• pH range: 0-14

Applications

• Copper plating
• Nickel plating

Key Features

• Used in electroless plating and microetch baths
• Measures the actual concentration of copper or nickel in solution
• Concentration read in units
• Simple, integrated data collection
• Operator adjustable
• Four separate control relays and outputs (WCU)

Technical Details

• 0.01 Cell Contacting Conductivity: 0-300 S/cm
• 0.1 Cell Contacting Conductivity: 0-3, 000 S/cm
• 1.0 Cell Contacting Conductivity: 0-30, 000 S/cm
• 10.0 Cell Contacting Conductivity: 0-300, 000 S/cm
• pH : -2 to 16
• ORP: -1500 to 1500 mV
• Disinfection sensors -2000 to 1500 mV / 0 - 2 ppm to 0 - 20, 000 ppm
• Electrodeless Conductivity : 500 to 2, 000, 000 uS/cm
• Material of construction: Polycarbonate/NEMA 4X; display - 64 x 128 graphic backlit display

Applications

• Cooling tower/boiler
• Food and beverage
• Irrigation and fertigation
• Industrial and municipal wastewater treatment
• Metal finishing
• Pulp and paper
• Swimming pools and spas
• RO systems

Key Features

• Large display with icon based programming makes setup easy
• Universal sensor input provides extraordinary flexibility; the same controller can be used with almost any type of sensor needed
• Three control outputs allow the controller to be used in more places than other entry level models
• Immune to electrical interferences
• Complete flexibility in the function of each relay:
• On/Off setpoint
• Time proportional control
• Pulse proportional control (when purchased with solid-state rel ays)
• In-range or out-of-range activation
• Probe wash timer
• Timer-based activation
• Activation based up on the state of a contact closure
• Timed activation triggered by a water contactor or paddlewheel flow metres accumulated total flow
• Activate with another output
• Alarm

Print quality, productivity, reduction of waste and cost competitiveness are the main challenges faced by the print and packaging industry. Responding to these challenges, A.T.E. has developed AlygnAXIS - an upgraded version of its highly successful predecessor, Alygn. With over 35 years of domain expertise, 200+ domestic and international installations through OEMs and end users in India, Europe, China and Middle East, AlygnAXIS, has proved itself to be robust and dependable.

A.T.E.'s UniAXIS provides fibre optic sensor and matrix camera-based sensing and control for all types of printing machines and printing presses. It is an improvement over its highly successful predecessor, the SYNCO register control system. It reduces wastage and helps improve the bottomline. With over 35 years of domain expertise A.T.E.'s register control systems have set a new benchmark for robustness and dependability in the print and packaging industry.

Conventionally during production, an operator would constantly checkthe print quality of the substrate with the nakedeye. However, at high web speeds, this is impossible. Conventional web videos allow the operator to view a stationary image of only a section of the printed substrate. With constantly increasing demands for superior print quality and reduced material wastage, converters need a system to monitor the full print repeat. The ViewAXIS Tera ensures superior print quality, reduced material rejection, and improved productivity.

Key Features

• Fast analysis and less production cost: able to analyse printed flexible materials in 7 minutes (total time) and coated or laminated printed flexible materials in 12 minutes
• Remote control: ethernet connectivity, remote data checking is possible
• User friendly: completely automatic, can be operated by printing machine operator directly inside the production area

Technical Details

• Response time: Infrared Sagittarius 5000: 6 seconds. Flame ionisation based Sagittarius: 2 seconds
• Sensitivity: Infrared Sagittarius 5000: 1000 ppm. Flame ionisation based Sagittarius: 100 ppm

Key Features

• Stability: Infrared Sagittarius 5000: 15 years. Flame ionisation based Sagittarius 200/2201-04: 6 months
• Calibration: Infrared Sagittarius 5000: lifetime calibration free. Flame ionisation based Sagittarius 200/2201-04: frequent calibration
• Servo gases: Infrared Sagittarius 5000: no servo gases required. Flame ionisation based Sagittarius 200/2201-04: Pure H2required

• Shock less and spark free
• Engineered plastic enclosure, with epoxy encapsulated parts
• Discharge range of 10 - 50 mm based on application parameters
• Suitable for speeds up to 350 m/min. Option available for higher speeds
• Standard lengths up to 4500 mm. Custom made higher lengths possible
• 2 metres interconnecting HV cables. Custom made higher lengths possible
• Very low power consumption - 40 VA
• 230 V 50/60 Hz, single phase input
• 2 metres input cables with built-in fuse and power switch
• Stable HV output, with inbuilt current limit
• Three HV output connectors for VS 30 C bars
• Mild steel fabricated powder coated enclosure

VC linear static point charging electrodes are suitable for various applications localised charging, edge pinning, and in mould labelling. With precision becoming a priority than a luxury in production processes, electrostatic charging systems provide a simple solution for a range of industrial applications.

linear static charging bars are used in stacking, pinning applications. With precision becoming a priority than a luxury in production processes, electrostatic charging systems, a combination of series charging electrodes and series high voltage generators, provide a simple solution for a range of industrial applications.

VC linear static charging electrodes are available in two variants; point static chargers and linear static charging bars. Point charging electrodes are suitable for localised charging, edge pinning, in mould labelling applications while linear charging bars are used in stacking, pinning applications. With precision becoming a priority than a luxury in production processes, electrostatic charging systems, a combination of series charging electrodes and series high voltage generators, provide a simple solution for a range of industrial applications.

Key Features

• High speed printing
• Stainless steel
• Sturdy suspension system with low weight
• No back doctoring or ink splitting

Key Features

• Carbon steel and stainless steel blades
• Smooth tip/edge of the strip blade
• Patented strip-blade doctoring system for perfect low pressure doctoring
• Extraordinary straightness and flatness for low pressure doctoring

• Anaerobic processes (AVR) degrade organic pollutants in process condensates, spent lees and associated wastewaters
• Produces methane rich biogas, which can be used as fuel
• Reduced power consumption due to anaerobic-aerobic combination
• Reduced sludge generation
• Process condensates and spent lees after treatment can be recycled for re-use in fermentation and utilities
• Robustly engineered UF and RO recycle systems for maximum recovery and enhanced membrane life
• Evaporators and dryers (MEE and ATFD) for Zero Liquid Discharge (ZLD)

• Biogas generation coupled with engine makes the treatment virtually energy neutral
• High degree of mixing per unit of expended energy
• Jet mixers provide efficient mixing of reactor contents. No in-basin moving parts
• Effectively degrades fats, proteins and edible oils
• Unique combination of processes that ensures fat degradation
• Reduced power consumption and sludge generation
• Very low maintenance

• Anaerobic AHR process to degrade complex organic pollutants
• Reactors contain media with large surface area for solids retention
• Anoxic stage for treatment of ammoniacal nitrogen
• The AHR process combines the advantages of suspended as well as attached growth processes and allows for high organic loading rates
• Reduced power consumption due to anaerobic-aerobic combination
• Robustly engineered UF and RO recycle systems for maximum recovery and enhanced membrane life
• Consistent quality of treated wastewater
• Evaporators and dryers (MEE and ATFD) for Zero Liquid Discharge (ZLD)
• Reduced sludge generation

• 2-stage anaerobic-aerobic treatment process
• Compact
• Single FRP tank design
• Modular construction
• Uses linear air pump for aeration

Technical details:

• Focal length: 4 m
• Application range: laundry, pasteurisation, sterilisation, extraction, cooking
• Receiver aperture diameter: 0.35 m
• System weight: 1800 kg
• Aperture area: 25 sq. m
• Operating temperature range: 50-180C
• Maximum wind speed under tracking: 10 m/s
• Useful life of structure: 20+ years
• Receiver absorptivity: 95 percent
• Mirror reflectivity: 90 percent
• Dryness fraction of steam: >85 percent
• Rate of steam generation: 100 kg/day
• Rated thermal power: 13.75 kW
• Annual steam generation: 24000-30000 kg/year

• The heat transfer medium flows through the collector without the use of a heat exchanger
• Modular design; can be expanded to suit the application
• Hail safe and thermal shock tested
• The hydraulic connections of the collector are extremely safe; they are made of a long-lasting, metallic sealing which is free from wear and gas-tight
• Easy connection method for add-on collectors through pre-assembled connection fittings
• Extremely high energy yield with a small collector gross area
• The whole collector construction is fully recyclable

Key Features

• Easily removable and refittable flat bar requires no tools
• Light weight aluminium flats
• Flexible bends with flat belt drive

Technical Details

• Application: suitable for ring spinning and doubling frames for cotton, man-made fibres, wool, and blends

Key Features

• Buffer spring support below footstep bearing for cushioning axial loads
• Differential cone angles to support hydrodynamic lubrication between spindle blade and footstep bearing
• Two point contact; at footstep and neck bearing to minimise friction
• High speeds of up to 25, 000 rpm (mechanical)
• Compact neck bearing to enable smaller wharve diameter
• Flexible centring sleeve prevents undue wear and tear
• Helical coil spool for damping lateral movement

Variants

• Variants 160/170/180/190/210 mm lift with minimum 18.5 mm wharve dia.
• Spindles with HF-21 insert (up to 20000 rpm, mechanical)
• Spindles with HF-1 insert (up to 22000 rpm, mechanical)
• Spindles with HF-100 insert (up to 25000 rpm, mechanical)

• Automatic opening and closing of clamping faces with change in spindle speed
• Clamping faces open at 9500 rpm
• Clamping faces close at 3000 rpm
• Firm grip of yarn between upper and lower clamping faces which can align precisely with each other due to special springs
• Nylon cutter for yarn cutting

Technical Details

• Two models available
• IDECool 15: Capacity 15000 CFM
• IDECool 25: Capacity 25000 CFM
• Double skin pre-coated GI body panels
• IE2, TEFC 4P motor
• HDPE mesh of 10 microns behind the louvers
• Available with single phase power supply

Key Features

• DAMA technology @ core
• Efficiency of 115%
• 100% fresh, clean, cool air
• 2 modes of operation IEC and IDEC
• Patented technology

• 4 over 3 drafting rollers with pressure bars
• Pneumatic load, separately controllable for each top roll
• Pneumatic threading aid
• Self-adjusting lap monitoring
• All creel versions
• Coiler plate with hydro polished tube
• Jumbo cans of 1200 mm dia

• Conditions yarn in cop, cone, or hank forms in batch capacities of 500, 750, 1000, 1250, and 1500 kg
• Separate, maintenance-free, clean conditioning chamber without water bath or heaters
• Body made of corrosion resistant, high quality stainless steel
• Low temperature yarn conditioning from 46 degrees Celsius and heat setting up to 120 degrees Celsius
• External mineral wool insulation provides energy savings

• Raw material: cotton, blends, synthetics
• Application: for traditional textiles and nonwovens

Key Features

• Constant and optimum humidification for dew point operation
• Variable humidification of the supply air for partial saturation
• Possibility of cooling, humidification and dehumidification with chilled water

• POLAR Evo - round magazine feeding (manual doffing)
• POLAR Evo - round magazine feeding (automatic doffing)
• POLAR I - direct link to R/F feeding

Technical details

• Headstock: right or left with respect to the working front
• Frame: modular frame consisting of 6 or 8 head sections (POLAR Evo: frame of 6-8-10 heads)
• Number of heads/machine: Manual feeding type - from a minimum of 12 to a maximum of 80 in steps of 2. Link type - from a minimum of 10 to a maximum of 72 in steps of 2
• Raw materials: natural, synthetic, and blended staple yarns
• Count range: from tex 286 to tex 4, from Ne 2 to Ne 147, from Nm 3.5 to Nm 250
• Bobbin size: Manual feeding type - tube length from 180 to 350 mm with a bobbin diameter of 32 to 72mm. Mule caps - tube length 305 mm, bobbin diameter maximum 72 mm. Link type - tube length: from 180 to 280 with a bobbin diameter of 57 mm
• Take-up: crossed packages - winding traverse 110, 152 mm, taper 0557, maximum diameter 320 mm. For POLAR Evo 915 is also available
• Take-up speed: 400 2200 m/min with stepless setting 6 or 9 pocket round magazine (manual feeding type)

Key Features

• Electronically adjustable precision winding for highest possible densities and best unwinding properties
• 15" touch-screen machine terminal for ease of use
• Optional automatic doffer system
• Optional integrated 3-ply creel with individual yarn detection sensor for each ply

Key Features

• Very good gliding properties for the compact cot
• Excellent dimensional stability
• Available for coarser to finer yarn count applications
• Availability- ex- stock

Key Features

• Suitable for 50 / 100 gram of cotton samples at the opening rate of 16+ grams per minute.
• Based on carding principal with Seperate suction system for efficient seperation of lint and non-lint content
• Individual diagonalize system for licker-in and blower

Technical Details

• Application range: rotor blades for wind power plants, speed boats, passenger boats, snow boards, surf boards, safety helmets, bonded parts for cars, bulk storage tanks, tanks/containers, pipes/pipe sanitation, machine components, textile-reinforced concrete

Key Features

• Weft insertion systems as per application
• Robust, high-speed machine

Applications

• Warp knitting and technical textiles

Key Features

• High strength aluminium alloy forged flange, made with technically superior 4000 tons hydraulic screw forging press
• Quenching & Tempering (T-6) of flange and barrels using the latest heat treatment technology
• Precise machining of flange and barrel using vertical CNC lathe machine
• Keeping up balancing dynamically measured by digital balancer
• Anodising treatment as protection against corrosion and damage

• Thermally balanced, robust machine frame
• Critical components manufactured in-house
• Cams are dynamically optimised and precisely machined
• Central stitch adjustment
• Precise electro-mechanical synchronisation
• Sinkerless technology for fine gauge

• Thermally balanced, robust machine frame
• Critical components manufactured in-house
• Cams are dynamically optimised and precisely machined
• Central stitch adjustment
• Precise electro-mechanical synchronisation
• Sinkerless technology for fine gauge

• Thermally balanced machine frame
• Special feeding units for auto striper
• Cams are dynamically optimised and precisely machined
• Precise electro-mechanical synchronisation
• Precise computer controlled actuator system

• Thermally balanced machine frame
• Cams are dynamically optimised and precisely machined
• Thermally compensated cylinder and dial
• Precise electro-mechanical synchronisation

Applications

• Industrial fabrics, technical fabrics

Technical details

• Working width: 2000 to 5500 mm
• Warping beam diameter: 800 to 1250 mm
• Warping speed up to 1000 m/min
• Beaming speed up to 300 m/min
• High performance beam drives guarantee a high tensile force up to 35000 N

Key features

• Computer control of all functions including data analysis (network compatible)
• Due to large configuration possibilities, able to run finest to heaviest yarns
• Homogeneous band build-up, all bands are laser controlled
• Precise lateral translation of warping drum
• Direct beaming device up to 2.2 m working width for all kinds of warping jobs which may be worked direct from creel
• Yarn tensioners ensure tension control at optimum level according to yarn parameters
• DNC KAMCOS SYSTEM operator interface IPC/touch screen 12.1", ethernet interface for networking and connection for the relevant data acquisition and tele-service

Technical Details

• Raw material: cotton, regenerated, synthetic, wool, and their blends

Key Features

• Automatic pre-tentioner ensures controlled warp tension
• Parallel creel available with choice of yarn tensioners
• Short reaction time
• Balloon limiters
• Easy threading and touch free monitory of the ends
• V-creel for direct warping of fine and coarse spun yarns

Key Features

• 17 m cloth content
• Three dipping troughs
• Automatic filter and dozing of chemicals by flow meter
• Roller dia. 200 mm with forged shaft