A.T.Consultants Pvt. Ltd.

Patel Colony, Jamnagar, Gujarat

This machine is specially designed for the tube industries.
The machine consists of the main machine, auto loading and unloading units for the billets.
It is a fully automatic CNC machine. When a billet is on the loading table, the arms of the loading table loads the billet from the table, machines it, and unloads it to the unloading table all of which is done automatically.
The machine is capable to radius the billets ranging from143 mm to 250 mmdiameter of billets and350 mm to 900 mmlength of billets.The billet radiusing machine is used for radiusing and chamfering the ends of billets used in the extrusion press for extruding the tubes used in the tube industry.The billets are end faced so that the flow of the material when extruded will be uniformed.
The machine can be customized to suit the customer requirement for any sizes and material.

Specially designed in line degreasing system was introduced for the first time in one of these machine which cleans the OD and ID of the billets with hot water, alkaline solution and hot air before placing them on to the unloading table. This was conceptualized for one of our customers using this machine.The system was accurate and cost effective for the customer.

This machine is aautomatic PLC controlled Steering Yoke manufacturing machine. The yoke of the steering wheel is loaded at one station and it travels through nine different stations to do seven different operations on the piece. Since there are nine stations in a rotary table, all the operations are done simultaneously on each station while the table moves with the rotation on single station holding one job for a particular operation. This saves time and increases the productivity.
Stations included job loading, facing of all sides, drilling of holes, boring, spot facing, tapping, slitting, chamfering and unloading of the jobs on an in line bin.
This machine was specially designed for offering accurate jobs with minimum time and therefore savings of costs and labor.

The single machine alone replaced small turning machines and lathes occupied for each operation.

The machine was highly productive and gave results from raw to finish product for the parts sold in the automobile industry.

This is aspecial purpose CNC Die Groove Grinding machineused for dies used in thePilgar mills.This machine is a tool room machine for the pilgar mill machine owners.

The main function of this machine is to grind the groove of pilgar dies which are used in the cold pilgar mills for producing pipes. The machine is so designed that the complete groove will be generated automatically on the die with the specially designed motorized spindle. The machine is designed to
The machine is fully automatic with four Axes CNC high end controller which is the top of line controller in the market.

This machine is solely designed and manufactured to improve the quality of pipes and tool life in cold pilgar mills. The appropriate use of the machine may reduce the problems faced on the shop floor like tool breakage, reconditioning etc and save costs.

The machine can be custom made to handle any sizes of dies ranging from 100mm to 650 mm of diameter and the width of dies from 80 mm to 180 mm. the groove diameter can be from10 mm to 90 mm.the dies can be reground to a different size after using it on to the mills.

Special features of the machine includes motorized spindle, probe for inline measurement and advanced automization to contribute to time and cost savings.
This machine has proven to be an import substitute for the Indian market as well as cost effective for the global market in every aspect of technological advancements, accuracies, tool room costs and quality of the pipes.